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ISO 9001:2015 & IATF/16949:2016 Certified Company

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Presentation on theme: "ISO 9001:2015 & IATF/16949:2016 Certified Company"— Presentation transcript:

1 ISO 9001:2015 & IATF/16949:2016 Certified Company
Dhanjal Impex Pvt. Ltd. Manufacturers & Suppliers of Automotive Filters and Sheet Metal Components ISO 9001:2015 & IATF/16949:2016  Certified Company

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3 Dhanjal Brief History Dhanjal Impex (P) Ltd was founded in the year 1990 by the present MD Mr. Jagtar Singh Dhanjal. The company started making filters with some basic filter making machines. Dhanjal Impex (P) Ltd has come a long way to become a quality and technology leader and one of the major manufacturer and supplier of Automotive filters and Sheet metal components. Dhanjal Impex (P) Ltd is a major supplier to almost all the OEM's in Indian market. We at Dhanjal in the new millennium are committed to retain excellence in quality of our products and services, with focus on customer satisfaction and market leadership.

4 Mission & Vision MISSION
Dhanjal Mission & Vision MISSION Our main aim is to be the first choice of all the OEMs in India through transparency in all our business operations and by providing products & services of superior quality at a competitive price. VISION Dhanjal Impex (P) Ltd has a vision to enhance our customer satisfaction through innovative products, advanced technologies and services. To be the most trusted brand with highest standards of ethics and integrity. OUR CORE VALUES Quality in our products and Excellence in our processes. Technology & Innovations. Best customer service. Employee’s growth Social responsibility.

5 Operating Principles of Dhanjal Impex (P) Ltd.
Quality Cost Delivery Service Social Responsibility

6 Dhanjal MANAGEMENT STRUCTURE Dhanjal Impex (P) Ltd. is being looked after by professionals, having vast experience in their respective fields. The theme is based on delegation of authority and responsibility through out complete organizational hierarchy. People work best when there is a sense of ownership and the feeling that it is a collaborative effort. Our philosophy is to empower each individual to take his own decision in his defined field, so that he can add to the growth. We at Dhanjal Impex (P) Ltd emphasis on self governance and chosen to create flatter structure, by unleashing employee creativity, responsibility and productivity, the effort has been to harness the positive energies into making company a human oriented organization.

7 MANAGEMENT STRUCTURE BUSINESS PLANNING
Dhanjal MANAGEMENT STRUCTURE BUSINESS PLANNING Our Company has a well defined Business Plan covering leadership, future business strategy, people, process, customer satisfaction and business results. Other Quality Initiatives for Business Excellence are stated as: The group emphasis is laid on “5S” Principles. Quality circle activity has been started for improvement throughout the organization. Training programs organized for employees regarding improvement in quality and production. Kaizen activity towards total employee involvement for continuous & consistent improvements. POKA – YOKE techniques implementation through employees.

8 I/C INWARDING MATERIAL SUPERVISOR FILTER LINE
Dhanjal Organization Structure MD DIRECTOR AND MKTG. HEAD G.M. OPERATION LAB INCHARGE MANUFACTURING HEAD QUALITY HEAD ADMINSATRATIN ACCOUNTAT MARKETING TEAM I/C PDI I/C FILTER LINE I/C PRESS SHOP I/C INWARDING MATERIAL GEN. ACCOUNTS EXCISE CELL SUPERVISOR TOOL ROOM SUPERVISOR FILTER LINE SUPERVISOR PRESS SHOP PURCHASE MAIN STORE RECEIVED STORE MATERIAS

9 QUALITY POLICY QUALITY OBJECTIVES
Dhanjal QUALITY POLICY GROWTH THROUGH CONTINUAL IMPROVEMENT IN QUALITY AND COST REDUCTION TO ACHIEVE CUSTOMER SATISFACTION QUALITY OBJECTIVES TO ENSURE CONTINUOUS IMPROVEMENT IN THE QUALITY MANAGEMENT SYSTEMS TO ENHANCE THE EMPLOYEES ATTITUDE AND POTENTIAL THROUGH PROPER TRAINING ZERO DEFECT AT CUSTOMER END MINIMIZING CUSTOMER COMPLAINTS TO INCREASE OEM CUSTOMERS TO ENSURE ON TIME DELIVERY IMPROVE HOUSE KEEPING COST REDUCTION

10 Dhanjal QUALITY STANDARDS Dhanjal Impex (P) Ltd relies in “ QUALITY IS THE OUTPUT OF A DEDICATED AND PLANNED EFFORT” QUALITY STANDARDS are maintained from beginning to dispatch through system adherence by inspection of raw material / BOP parts, ensuring In process inspection at every stages as per the norms laid down by QMS for desired dimensional accuracy with performance characteristics. In case of any nonconformity observed during process, statistical tools are being used to identify the potential root cause of the problem and to take appropriate action to avoid recurrence of the problem. We at Dhanjal Impex conduct periodic training regarding various technical aspects.

11 PRODUCT DEVELOPMENT FLOW
Dhanjal PRODUCT DEVELOPMENT FLOW RFQ Study Supplier selection for BOP & R/M Filter Assy. mass prod. & Process validation Initial Feasibility Study Drawing to Engg. Deptt. for study Letter of Indent Prototype Confirmation / Production Drg. Proto Mfg. & Proto Inspection Dim. Inspection & Approval PPAP submission & Approval Product testing & Validation Pilot build Filter component mfg. and out sourcing Customer Approval Material testing

12 PRODUCT RANGE Dhanjal SPIN ON OIL FILTER OIL FILTER ELEMENTS
Application : AUTOMOTIVE / AGRICULTURE Application : AUTOMOTIVE / AGRICULTURE SPIN-ON HYDRAU LIC FILTERS AIR FILTER Application : EARTHMOVING EQUIPMENTS Application : AUTOMOTIVE

13 PRODUCT RANGE Dhanjal ELEMENT SECONDARY STRAINER (HYD. OIL)
Application : Automotive/Agriculture Application : Automotive/Agriculture WATER SEPARATOR DIESEL FUEL FILTER Application : Automotive/Agriculture Application : Automotive/Agriculture

14 VMC For Tool Manufacturing CNC For Tool Manufacturing
Dhanjal TOOL ROOM FACILITIES VMC For Tool Manufacturing CNC For Tool Manufacturing

15 LABORATORY & TEST RIG FILTER DIVISION
Dhanjal LABORATORY & TEST RIG Dhanjal Impex has a fully equipped testing laboratory for carrying out product tests to meet the stringent standards prescribed by the OEM’S FILTER DIVISION PARTICAL COUNTER BY PAMAS FILTRATION EFFECIENCY/LIFE EXPECTANCY PRESSURE DROP V/S FLOW RATE R.V. TESTING IMPULSE TESTING VIBRATION FATIGUE TEST . LEAK TEST

16 LABORATORY & TEST RIG PAPER DIVISION
Dhanjal LABORATORY & TEST RIG Dhanjal Impex has a fully equipped testing laboratory for carrying out product tests to meet the stringent standards prescribed by the OEM’S PAPER DIVISION AIR RESISTANCE TEST AIR POROSITY TEST MAX & MEAN PORE TEST BURST STRENGTH TEST TENSILE STRENGTH TEST COATING TEST CURING TEST OF MEDIA

17 LABORATORY TEST RIG Oil filter test rig
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the flow rate Vs Pressure drop & Filtering efficiency, life of filters as per JIS-D1611/IS-11509 Oil filter test rig

18 LABORATORY TEST RIG AIR POROSITY & Pore SIZE test rig
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the Air Porosity , Air resistance & Pore size of filter paper. AIR POROSITY & Pore SIZE test rig

19 PERFORMANCE VALIDATION AND TESTING OF FILTERS
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the bonding strength of adhesive with metallic cap and element. End load test rig

20 LABORATORY TEST RIG Impulse test rig
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the endurance on the filter element with impulse impact. Impulse test rig

21 LABORATORY TEST RIG Fabrication integrity test rig
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the leakage from paper & metal bonding parts. Fabrication integrity test rig

22 PERFORMANCE VALIDATION AND TESTING OF FILTERS
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the endurance of filter elements under specified vibration impact. Vibration test rig

23 PERFORMANCE VALIDATION AND TESTING OF FILTERS
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To check the breaking strength of spot welding between cover plate & retainer. Nugget test fixture

24 LABORATORY TEST RIG Oil filter test rig with Particle counter
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the life & efficiency of filters as per ISO: 4548:12 Oil filter test rig with Particle counter

25 Burst strength test rig
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the Burst strength of filter paper. Burst strength test rig

26 To test the corrosion effect of plating & painting on metal parts.
Dhanjal LABORATORY TEST RIG PERFORMANCE VALIDATION AND TESTING OF FILTERS To test the corrosion effect of plating & painting on metal parts. Salt spray test rig

27 OUR VALUED CUSTOMERS OEM’S
Dhanjal OUR VALUED CUSTOMERS OEM’S TAFE MOTORS & TRACTORS LTD (BHOPAL) TRACTORS AND FARM EQUIPMENT LTD. TRACTORS DIVISION TAFE MOTORS & TRACTORS LTD. (ALWAR) INTERNATIONAL TRACTORS LTD.  ENGINE  DIVISION TRACTORS

28 OUR VALUED CUSTOMERS OEM’S
Dhanjal OUR VALUED CUSTOMERS OEM’S VE COMMERCIAL VEHICLE LTD GREAVES COTTON LTD. PUNE SML ISUZU LTD. LCV/HCV INDUSTRIAL/GENSET ENGINES LCV/HCV

29 MACHINE PHOTOGRAPHS Dhanjal FILTER SEEMING MACHINE
OIL FILTER LEAK TESTING MACHINE SINGLE ACTION POWER PRESS HYDRAULIC PRESS

30 MAN POWER TOOL ROOM STAFF CAPACITY
Dhanjal MAN POWER WORKS MANAGER 01 NO PRODUCTION ENGINEERS 03 NOS. QUALITY CONTROL ENGINEERS 05 NOS. COMMERCIAL STAFF 06 NOS. SKILLED WORKERS 30 NOS. SEMISKILLED WORKERS 20 NOS. UNSKILLED 10 NOS. TOOL ROOM STAFF TOOL ROOM ENGINEERS 02 NO DIE FITTERS / MAKERS 05 NOS. MACHINE OPERATORS CAPACITY PRESENTLY WE ARE WORKING ON SINGLE SHIFT BASIS

31 DHANJAL IMPEX PVT. LTD. SALES TREND FINANCIALYEAR 2009-10 2010-11
SALES IN LACS 623 839 1207 1372 1503 1773 2069 2158 2308

32 QUALITY CERTIFICATE

33 QUALITY CERTIFICATE

34 AWARDS

35 AWARDS

36 Vision of Dhanjal Impex Innovative Quality Product
& Value For Money 36

37 Dhanjal Impex Pvt. Ltd. Manufacturers & Suppliers of Automotive Filters and Sheet Metal Components Address: B-251, Phase-1,Naraina Industrial Area, New Delhi , India Phone: , Web:


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