2. Company Profile Our Vision
Established in the year 1946, CPC is today a leading manufacturer & exporter of Grey Iron / SG Iron castings & machined components
Being a part of 500 Million USD KG Group of Coimbatore, CPC plays a vital role in manufacturing of most intricate castings & machined components
Our products can be used in wide range of diversified industry verticals including automobile, agriculture, valves, pumps, motors & general engineering Industries
With rich industrial experience, we supply products that are in compliance to international standards and clients' specifications
Our Vision
To become reliable, competitive and responsive supplier of Iron castings and components

3. Geographical Advantage
The foundry is located in Coimbatore, one of the major industrial hubs for engineering activities with special emphasis on castings and machined components
Strategically positioned at South India's Manchester, the city is well connected by road, rail and air to all major metros both nationally and internationally
An ideal place for foundries where skilled people having sound knowledge in foundry technology are available in abundance

4. Our Strength
Complex shape & size castings with close dimensional tolerance can be easily casted
Using premium grade raw materials and best manufacturing techniques, our products are manufactured in compliance with international quality standards
Continual improvement in manufacturing process & our team’s commitment to achieve high quality and customer delight helped us to deliver castings and machined components that increases productivity level besides offering better surface finish
Periodic status monitoring at each level of manufacturing, process adherence and timely delivery keeps CPC one step ahead of its competitors
With no compromise on quality, we delight our customers by reducing the operational costs thereby increasing the ROI

5. Manufacturing Facilities
The foundry is spread across a landscape of sq.mts. having build-up area of sq.mts
CPC has a modern foundry & well equipped machine shop with wide range of technically advanced machines
With cutting-edge technology machines, we produce intricate shaped castings weighing from 1 kg to 150 kgs with maximum dimensional accuracy
Around 600 employees form the backbone of CPC (P) Ltd

6. Pudukkottai Unit

7. Pudukkottai Unit
To meet the ongoing industrial demands, CPC has started running a new modern foundry unit at Pudukkottai to produce 6, 000 MT of castings per annum
With an future enhancement of additional melting capacity, our Pudukottai unit is all set to produce 16, 000 MT of castings per annum
It is easily accessible by road, rail, air.
It is 250 Km from Coimbatore unit & 40 Km from Trichy airport

8. Our Team
Our asset is our team of highly qualified professionals and skilled labour, comprising of some of the finest talents in the industry
We carry out manufacturing process under the guidance of well experienced personnel who lead us to launch many innovative products and services

9. Sales
Since inception, CPC ‘s record of high quality and better customer service resulted in rapid growth of its business
We have supplied 9,600 MT of castings per annum, out of which 6,000 MT of castings are supplied in machined condition
With an export business of Rs.400 Millions to several well reputed OEM’s across the globe including Europe, America, Australia, Canada, North Africa and Far East, our company's yearly turnover has reached over Rs Millions
With the addition of our Pudukottai Foundry the capacity is likely to reach 16,000 tonnes by the year 2010 and the turn over is likely to reach Rs.1 Billion.

10. Pattern Shop
Our well-equipped in-house pattern shop fortified with latest equipments aid us to manufacture any complex shape of castings that meets the customer’s requirements
The patterns are made using core compounds including Wood, Aluminium, Araldite, Cast Iron and Gun Metal
The pattern equipments are maintained in good condition and stored in shelves with specific identification
Part of the operations are outsourced
Software used in pattern development are solid modeling – Pro E, thermal analysis – Magma

11. Pattern Shop

12. Moulding & Sand Plant – Coimbatore Unit
A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and Kuttner sand cooling plant coupled with 2 nos each of 500 kg batch capacity High Speed Mixer
High Speed Intensive Mixer ensures uninterrupted supply of quality sand to the moulding lines
Mechanical handling of the boxes, closing of the boxes with mould closing unit and pallet car track with pneumatic pushers eliminates human errors and ensures accurate and quality moulds

13. Moulding & Sand Plant – Pudukottai Unit
A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and sand cooling plant coupled with 1 No. of 600 kg batch capacity High Speed Eirich Mixer
Moulding
Sand Plant

14. Moulding Machine & Box details – Coimbatore Unit
Grey Iron Grades
Moulding Box
Depth
Weight
Moulds /Hour
Pattern Type
Machine Type
Length mm
Width mm
Cope mm
Drag mm
Min kg
Max kg
FG 150, FG 220, FG 260, FG 300 and
Ductile Iron
400
520
120
0.50
15.00 60
AL, CI
Arpa 300 BMD Simultaneous Jolt Squeeze 2 Pairs
175
10.00
20.00 40
650
150
35.00 30
Arpa 450 BMD Simultaneous Jolt Squeeze 1 Pair
275
100.00 15
300 10
Moulding Machine & Box details – Pudukottai Unit
Grey Iron Grades
Moulding Box
Depth
Weight
Moulds /Hour
Pattern Type
Machine Type
Length mm
Width mm
Cope mm
Drag mm
Min kg
Max kg
FG 150, FG 220, FG 260, FG 300 and
Ductile Iron
1000
800
300
350 70
200 10
AL, CI
Arpa 900 Simultaneous Jolt Squeeze 1 Pairs
735
585 35
100 25
Arpa 450 Simultaneous Jolt Squeeze 1 Pair

15. Core Shop – Coimbatore Unit
Well-equipped core shop fabricates cores in cold box, oil sand, no bake, CO2 and shell
CPC produces any complex shaped core with maximum dimensional accuracy
Type of Core
Processes
Limitation
Quantity
Oil Sand
Oil sand Process
1 kg – 10 kgs
4 Electric Ovens
CO2
CO2 Process
10 kgs & above -
Shell Core
Core Shooter
1 kg – 2 kgs
3 Nos
Cold Box
Cold Box Core Shooter
10 kgs – 15 kgs
4 Nos

16. Core Shop Facilities – Pudukottai Unit
Type of Core
Processes
Limitation
Quantity
CO2
CO2 Process
10 kgs & above -
Cold Box
Cold Box Core Shooter
10 kgs – 20 kgs
1 No.

17. Melting Furnaces – Coimbatore Unit
The available melting units are:
One 1.5 Mega Watts 2 tonnes dual track medium frequency induction furnace
Two ASEA Brown Boweri 563 KVA Main frequency induction furnaces of 2 tonnes capacity, with a melting rate of 500 Kgs / Hr
Melting Furnaces – Pudukottai Unit
The available melting units are:
One 1.2 Mega Watts 1.75 tonnes dual track medium frequency induction furnace

18. Melting facilities – Coimbatore Unit
Type of Unit
Melt /Day
Metal Type
Quantity
Induction
50 Tons / Day
Grey Cast Iron
Ductile Iron
3 Nos and 4 Crucibles
Melting facilities – Pudukottai Unit
Type of Unit
Melt /Day
Metal Type
Quantity
Induction
35 Tons / Day
Grey Cast Iron
Ductile Iron
1 No. and 2 Crucibles

19. Fettling
Fettling department is fully equipped with shot blasting facilities and all necessary auxiliaries
It consists of one 72” dia Twin Table, one 96” dia Twin Table, hanger type Shot Blasting Machines, electrical and pneumatic equipments in both Coimbatore and Pudukottai Units.

20. Paint Shop
Our well equipped conveyerised paint shop with heating system can ensure good quality of primer painting of any colour as specified by the customer

21. Packing
Our packing section is well equipped with facilities to do packing as per customers requirement

22. Machine Shop – Unit I
Fortified with a wide range of machines, the machine shop can undertake proof machining or full machining of the castings to the specified dimensional tolerances
Excellent Hydro Testing facility and sub-assembly operational facilities are the cornerstones of our machine shop
A standards room is available to calibrate all the gauges and instruments used in the operations

23. Machine Shop – Unit I Type Make Quantity
CNC Horizontal Machining Center
Mazak
1 No.
CNC Drill & Tap Center
Leadwell
CNC Horizontal Turning Center
Femco, Hwacheon
6 Nos
CNC Vertical Turning Center
Hwacheon, Daewoo
5 Nos
Centre Lathes
HMT, MKL, TOS
16 Nos
Milling Machines
4 Vertical + 2 Horizontal
Drilling Machines
12 Radial + 9 Pedestal + 3 Bench
24 Nos
Drilling Machine
3 Spindle Gang type
1 No
Balancing Machine
ABRO dynamic vertical balancing M/C
3 Nos
Cylindrical Grinding Machine
HMT
Tapping Machine
DESAI
2 Nos

24. Machine Shop – Unit I

25. Machine Shop – Unit II
Incepted in 2004 with state-of-the-art machineries, we are all set to meet the increasing demands in the foundry industry for fully machined components as well as sub-assembly requirements
Type
Make
Horizontal Machining Center
Moriseiki NH 4000 DCG
Vertical Machining Center
Moriseiki NV 5000 A/40, Moriseiki MV Junior
Drill Tap Center
Brother TC S2A
Drilling Machine
Batliboi (Radial)

26. Machine Shop – Unit II
After the completion of machining process, the machined parts are forwarded to our in-house conveyerised paint shop where they undergo a primer painting with heating system of any colour as specified by the customer.
Finally the machined parts are well packed in our in-house packing section fortified with necessary amenities and are kept ready for dispatch.

27. Laboratory
Our testing laboratory consists of various testing equipments and components to deliver high quality products to the fullest satisfaction of our customers which in turn will provide opportunities for repeat business and also for building long-term relationship with our clients.
Some of our testing equipments include:
Bruker Quantron Q6- Columbus 20 Elements Spectral Analyser,
40 Ton UTM
BHN Tester
Wet Analysis Lab
Sand Lab
Trimos -for verifying all the gauges for their tolerances
Profile Projector
Sylvac - for checking the dial gauges and verniers.
Carbide Slip Gauges
Rockwell Hardness Tester
Co-ordinate Measuring Machine DEA
Image Analyser & Calibration Facilities.

28. Lab Photos

29. Gear Box Housings

30. Flywheel - Passengers Car

31. Fly Wheels – Trucks

32. Pulleys & Hub

33. Pump Parts

34. Pump Casting - Process Pumps

35. Manifolds – Tractor

36. Gear Box & Hydraulic Parts

37. Valve Parts

38. Sub - Assemblies

39. Quality Systems
Our Quality Management System has been the cornerstone for our success in the international market
The entire quality assurance system is based on ISO 9001:2008 standards
Strict inspection procedures are implemented in every stage of production from raw material to end product
We at CPC, always strive for the best quality by continually improvising our processes, to ensure complete satisfaction to the customer
To accomplish this task, we have formulated a quality team consisting of quality experts who systematically outlines every activity of our organization in order to achieve quality
Our Quality assurance programme is frequently audited to have a periodic analysis of the system's effectiveness and to ensure that all is well on the quality front
We always welcome quality surveillance from our valued customers for continual improvements
Maintaining properties of sand in each batch, ensuring pattern equipments for accuracy and thorough check for quality of castings before dispatch guarantee quality

40. Quality Policy
Our Quality Policy is to meet customer requirements of quality, price and service by employing appropriate technology, improving productivity and focusing on the customer
Our priceless efforts to surpass potential and endorse excellence in order to provide cost effective quality products to our customers are reflected in the certifications conferred on us
It is our continuous pursuit to excel that enables us to set standards as well as to achieve them
Our company activities and Quality systems are accredited to a number of national and international standard quality certificates and license as follows:

41. Environment Friendly Facilities
CPC has implemented stringent pollution control measures to deal with the non-hazardous particles that are emitted by the foundry
With a green belt, CPC is constantly thriving to be an environment friendly unit
CPC holds requisite approvals from the state and central pollution control boards

42. Recognition
Best Exporter Award for highest growth in Exports from Engineering Export Promotion Council, Southern Region, Chennai (3 Times)
Best Iron Casting Exporter Award in the National Level from the Institute of Indian Foundry men
Best Foundry and Best Productivity award from the Institute of Indian Foundrymen, Coimbatore Chapter

43. Name of the parts manufactured
Clients
We cater to a huge number of domestic and international customers in diversified fields
With overwhelming response received from our esteemed clients, we manufacture better quality products and strive for better customer service
We have been supplying our products to major international giants in Automobile, Agriculture, Pumps and Valves sector in both domestic and international markets
Some of our esteemed domestic customers
Customer Name
Place
Name of the parts manufactured
Addison and Co Ltd
Chennai
Tractor
Bonfiglioli Transmissions Pvt Ltd
Gear Box
New Holland Fiat (India) Pvt Ltd
Delhi
PTO
Graziano Trasmissioni India Pvt Ltd
Hydraulic
Same Deutz Fahr India Pvt Ltd
Ingersoll Rand India Ltd
Ahamedabad
Compressor
V S T Tillers Tractors Ltd
Bangalore
Tiller
Mather & Platt Pumps Ltd
Pune
Pump

44. Name of the parts manufactured
Some of our esteemed Export customers
Customer Name
Country
Name of the parts manufactured
Lombardini Fabrica Italiana Motori
Italy
Engine
Comer Industries
Gear Box for Tractor implements
Rossi Motori SPA
Gear Box
Caprari
Pump
ITT
Italy & USA
Pump & Valve
Flowserve
France, Germany, Australia & USA
Wilo
France, Germany & Korea
Class
France & Germany
Tractor
Spirax
France
Valve
G H H
Germany
Compressor
Armstrong Limited
Canada & UK
Cornell Pump Company
USA
Ingersoll Rand Co
Mono Pumps
UK, Australia & China
Smadia
Moroco
Karui
Japan

45. Thank you very much for your kind attention!
We look forward to working with you
Mr. Aditya Balasundaram
Executive Director
ID:
Mr.K. Hariharan
General Manager
ID:
Contact Us