supplier of parts for automotive and electrotechnical industry producer of tools and preparations traditional producer of fittings

Basic data business name: Komas, spol. s r.o. (Ltd. Co.) head-office: Opava – Komarov, Czech Republic founded in y number of employees: 140 web: tel.: fax: The company was entered in the Business Registry on 9 th November 1992, and it initiated its trading activities on 1st July 1993 on privatization of state-owned enterprise KOMAS.

How to find us The head office of Komas company is situated approximately 45 km from the Ostrava airport, which is about a fifty–minute drive.

Company Management  Company Managing Director:Mrs Jirina Hajdukova  Sales Manager:Mr Radek Puda  Quality Control Manager:Mr Antonin Krejci  Financial Manager:Mrs Vera Cerninova  Production Manager:Mr Jiri Potys  HR Manager:Mrs Marie Kurkova  Technical Department Manager:Mr Josef Stromsky

Organizational structure Project Manager

Company activities automobile pressed pieces for cars VW, SKODA, BENTLEY, CONTINENTAL and KIEKERT pressed parts for electrotechnical industry – INVENSYS automobile locks for AVIA cars different metalwork according to drawing documentation production of tools and preparations

Production options of the company pressing on presses of the following pressures 10, 25, 40, 63, 100 and 160 and progressive presses 250 t and 320t surface finishing production and repair of implements and tools turning on lathe, abrading, drilling, rivetting, degreasing, lacquering and phosphorating

Production options of toolroom progressive tools production shear tools production bending die production production of gauges

Client portfolio – Automotive industry

Parts for automotive industry - Skoda

Parts for automotive industry - Bentley

Parts for automotive industry Avia

New production hall - projection Hall dimensions: length – 38m width – 22m height – 9.5m utilizable area – ca 800m 2

New production hall There is a lot of room where new devices can be installed. KOMAS is ready to invest into new devices according to conditions agreed on in a contract with customer.

New production hall and progressive presses There are 2 new progressive presses running, of tonnage 2500kN and 3200kN – there is a free capacity. The heated hall has a new wiring unit chamber with a sufficient energy input for possible production expansion – 600kW. An air distribution system of maximum 10Ba is available as well. There was installed a crane loader of load capacity up to 5 tons.

Old production area The old production area is available as well where we can transfer any machines which would be necessary. This is possible after removing the old machines, as has already been done before.

Raw material stock Our stock of raw material has complete background services and our logistic system is fully available to guarantee the given requirements.

Progressive press Heilbronn 250t Type of press : REPZ 250 S (pressure up to 250 t) with H frame Number of lifts : /min. Adjusting lift : 5/min. (so called creeping operation) Lift height : mm Setting of hammer-head :150 mm Hole between shafts :500 mm Maximum tool height :450 mm Bed dimensions :2 000 mm x mm Machine power consumption : cca 70 kW The press is supplemented by the following equipment: Off-winding loading device of type E 2000/400 SC GLST bearing capacity kg conveyor width 400 mm inner diameter of coil mm outer diameter of coil mm off-winding ultrasonic control Flattener with slide of type EVRZ 120/60/400 conveyor width mm conveyor thickness mm electronic control S release by using hydraulics two-sided lubrication digital regulation of the whole machine

Progressive press Heilbronn 320t Type of press : REPZ 320 S (pressure up to 320 t) with H frame Number of lifts : /min. Adjusting lift : 5/min. (so called creeping operation) Lift height : mm Setting of hammer-head :150 mm Hole between shafts :600 mm Maximum tool height :700 mm Bed dimensions :2 700 mm x mm Machine power consumption : cca 72 kW The press is supplemented by the following equipment: Off-winding loading device of type E 5000/600 SC/GLST bearing capacity kg conveyor width 600 mm inner diameter of coil mm outer diameter of coil mm off-winding ultrasonic control Flattener with slide of type EVRZ 120/60/600 conveyor width mm conveyor thickness mm electronic control S 7- s L2-DP release by using hydraulics two-sided lubrication digital regulation of the whole machine

CNC machine MCV 1000 SPEED Table : Clamping surface of table :1300 x 670 mm Operating range : X – axis :1016 mm Y – axis :610 mm Z – axis :720 mm Working feed : Working feed (X,Y,Z) : mm.min Speedyfeed (X,Y,Z) :40 m.min Accuracy (VDI/DGQ 3441) : Gauging :direct Accuracy of coordinates determination :0,01 mm Accuracy of start-up :0,005 mm Spindle : Max. revolutions of spindle : min Change of revolutions :continuously Tool exchange holder : Number of places in exchange holder :30 Max. length of tool :350 mm Max. diameter of tool :80 mm Execution of machine : Standard and common accessories Special accessories : High-pressure central cooling of tools Touch probe TNC 530 Central cooling 2 Mpa - Type AD Electric manual thumb wheel HR HEIDENHAIN 3D probe TS 220 with cable - HEIDENHAIN Tool probe TT HEIDENHAIN ETHERNET card

CNC 3D measuring machine Wenzel LH108 in order to check the quality of your products you can make use of our CNC 3D measuring machine qualified workers realize measuring in accordance with the technical drawings and documentation or the CAD model Measuring range of center line X : mm Measuring range of center line Y : mm Measuring range of center line Z : 800 mm Square area of granite desk : x mm Maximum weight of measured part : kg Accuracy : U1 = 2,2 + (L/450) µm, U3 = 2,7 + (L/400) µm Workplace :Air-conditioned

CNC OPTICAL SCANNING – PLANNED Measuring dimensions of OS MODEL VERTEX 110: X: 200 mm Y: 150 mm Z: 150 mm

CONTINUOUS IMPROVEMENT IN KOMAS  PROCESS FMEA  DOE  QFD  SPC  MSA  7 TOOLS  INTERNAL AUDITS  …  BENCHMARKING (BMI, BfA-04, BfA-05)  MODEL EXCELENCE EFQM  …

CERTIFICATES There was a re-certification in KOMAS in June These certificates are valid until 31st August of 2009.

Certificates In November 2007 we obtained certificate of environmental management systém ISO This cectificate is valid until 30th of November 2010.

Contact persons in charge of automotive and electrotechnical industry Mr Ludek Pokryvka Marketing tel.: fax: mobile: languages: English Mr Radek Puda Sales Manager tel.: fax: mobile: languages: English