1. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan1 Proton Plan Booster Corrector Upgrade Directors Review August 2006 Presenter: Craig Drennan

2. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan2 Agenda  Progress Over The Last Year  The Plan For The Year Ahead  Management – Structure, Schedule and Cost  Project Risks and Managing Hazards  Conclusions

3. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan3 Progress Last Years Accomplishments  Corrector Magnet Prototype: Many design and assembly challenges were overcome to produce the first prototype.  Power Supplies / Amplifiers: Two varieties of magnet power supplies have been evaluated and found suitable for this project.  Controls: A new CAMAC power supply controller has been prototyped and software development has begun.  Prototype Testing: Testing for all these items is currently in progress.  Mechanical Designs: Initial measurements for new magnet stands were made during the Spring shut-down.  Cooling Water: The main header for the corrector magnet cooling water has been installed.

4. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan4 Corrector Magnet Development  The first corrector package prototype has been assembled and is being evaluated at MTF.

5. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan5 Power Supplies Power Supply Specifications  Current and voltage requirements are highlighted below.  Other power supply requirements are listed in the main specifications document, Beams-doc-1881-v5.

6. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan6 Two Candidate Supplies To Drive Correctors   In-house design from AD/EES Advantages: – –Meets magnet field/current/voltage requirements – –Implements Fermi specified interlocks and diagnostics – –In house ability to service and repair – –Expected to be the lowest cost solution Weaknesses: – –Some chance that production will not meet the schedule – –Recent supply modifications have no history in the field Power Supplies

7. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan7 Power Supplies Two Candidate Supplies To Drive Correctors (continued)  Vendor product from Copley Controls Advantages: –Exceeds magnet field/current/voltage requirements –Commercially proven quality (mainly used in MRI) –Strongly deterministic delivery schedule. Weaknesses: –More expensive –No in-house repair ($300.00 flat repair fee) –Needs additional hardware to support desired diagnostics

8. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan8 Power Supplies Four Quadrant Switching Power Supplies Design in AD/EE Support Magnet I_peak V_peak I_rms @ 50 degC Dipoles 40 A 150 V 40 A Sextupoles 40 A 150 V 40 A Norm. Quad. 65 A 150 V 65 A Skew Quad. 10 A 150 V 10 A Approx. Cost: < $3,000.00 each Magnet I_peak V_peak I_rms @ 50 degC Dipoles 40 A 150 V 40 A Sextupoles 40 A 150 V 40 A Norm. Quad. 65 A 150 V 65 A Skew Quad. 10 A 150 V 10 A Approx. Cost: < $3,000.00 each

9. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan9 Power Supplies Model 231HC Power Amplifier from Copley Controls  One model used for all magnets except the skew quad. I_peak V_peak I_rms @ 35 degC 90 A 150 V 70 A Approx. Cost $4,000.00 each I_peak V_peak I_rms @ 35 degC 90 A 150 V 70 A Approx. Cost $4,000.00 each

10. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan10 Controls  New Power Supply Ramp Controllers Will output ACNET programmable current reference curves for the power amplifiers and monitor amplifier tracking. Will provide digital Enable/Inhibit and monitor digital status. Controller specifications available, Beams-doc-1882-v3. CAMAC C473 Users Manual available, Beams-doc-2361-v2

11. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan11 Controls  ACNET / Software work to support the new CAMAC ramp controller has begun.  Specification of more advanced applications will begin soon.

12. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan12 New Beam Position Monitors  New BPM's are being designed to fit into the aperture of the new corrector package. Reference Jim Crisp, “Proposed Booster BPM Geometry”, Beams-doc-2221-v1

13. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan13 Installation Corrector Upgrade involves two installations.  Summer 2007 Shutdown Booster long straight corrector system installation Upgrade of vertical beam control  Summer 2008 Shutdown Booster short straight corrector system installation Upgrade of horizontal beam control

14. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan14 Installation  New Racks and Cables for the Corrector System Rack space and cable penetrations have been identified. A booster floor plan has been marked up ( Beams-doc-1883, version 1 ) to show the possible location of the new corrector magnets, new racks, and cable routing.

15. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan15 Installation Estimate Rack Layout Using AD/EES Amplifiers

16. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan16 Installation Estimate Rack Layout Using Copley Amplifiers

17. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan17 Installation New Plumbing for Corrector Package Cooling Water Total water flow -- 1/2 GPM at 60 PSI water pressure drop. Water temperature rise -- 20 C The current water system in the Booster is expected to be able to handle this additional load. The main header and shut-offs were installed in 2006. We are currently investigating water filtering schemes.

18. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan18 Installation  New Magnet Supports and Long and Short Straight Spool Piece Designs New cradle supports in the short straights will be designed for the Horizontal Corrector project. Initial measurements were taken during 2006 shutdown, and the design and drafting effort has begun. New Gamma-T Magnets will be included. Booster Long Period 14Booster Short Period 22

19. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan19 ES&H / QA ES&H Project Coordinator, Mike Andrews Design reviews to evaluate:  Equipment sizing – power cables, cooling capacity, magnet stands and supports  Interlocks for equipment and personnel safety.  Electrical exposures in racks or in the enclosure ?  Can we ease trouble-shooting and maintenance in light of NFPA70E requirements. More -->

20. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan20 ES&H / QA Magnet and Power Supply Production & Testing  Will need considerations made for receiving and handling of production units.  Will continue the commitment to designing safe test stands and documenting procedures. (MTF works hard at this) more -->

21. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan21 ES&H / QA Magnet Removal and Installation Hazard Analysis  Will work closely with the Task Managers, ES&H Coordinator and other experts from Electrical and Mechanical Support.  Job may require reviewed and approved lifting fixtures  Focus on avoiding strains, sprains, head injuries, cuts, burns and electric shock.  Safety and Quality Monitored with Daily Walk Throughs with Task Manager and ES&H Coord.

22. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan22 Costs

23. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan23 Schedule (page 1 of 2)

24. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan24 Schedule (page 2 of 2)

25. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan25 Project Risks Performance of Power Supplies, Controls, Interconnects and Interlocks (Quality Assurance).  Design reviews including ES&H issues.  Production unit test stands will be required to exercise all component functions and provide for burn-in.  Interlock testing will be performed to ensure equipment and personnel are protected from identified hazards. Maintaining Installation Schedules  Procurements will be made at the earliest opportunities  Tasks and task dependencies will be tracked and continuously evaluated to ensure that tasks are initiated and completed as early as possible.

26. Proton Plan Director's Review 8/15/06 – Booster Corrector UpgradeDrennan26 Simple Conclusions Good progress has been made in the various prototyping efforts. The current focus is on testing We are currently on track for a June 2007 installation. The corrector upgrade will greatly improve the throughput in the Booster.