1. Cabinet Modules – System Presentation
A&D LD IM TS, M. Finger

2. S120 Cabinet Modules – The idea
In small ones….
24-V
Terminals
adaptor
24-V
Plug-in jumper
Rearranged DC link busbars
Line
Module
Motor
Module
Motor
Module
Notizen
DC link bracket
Simple plug-in, reliable connections
Simple, secure DC link conductor bars
S120 Cabinet Modules – System Presentation

3. S120 Cabinet Modules – The idea
…as well as in large ones
Line
Module
Motor
Module
Motor
Module
Motor
Module
Simple plug-in, reliable connections
Simple, secure DC link conductor bars
S120 Cabinet Modules – System Presentation

4. S120 Cabinet Modules – The idea
Creating a new standard for industry which is based on the new
generation
Quality ensured by type tests
Standardised HW interfaces
Minimizing variance
Customer specific group of options
Outcome:
Type tested, MLFB standard units
High quality ensured by series production
Easy to maintain design
Footprint optimisation
S120 Cabinet Modules – System Presentation

5. Connector-bridge for DC link
S120 Cabinet Modules, Operation: Standardized interfaces
Simple operation, simple assembly
Small cabinets – simple operation. During development the chain of utilization was adhered to: Assembly Commissioning Service
Connector-bridge for DC link
S120 Cabinet Modules – System Presentation

6. Auxiliary busbar system Plug-in jumper for auxiliary busbar
S120 Cabinet Modules, Operation: Standardized interfaces
Simple and quick wiring
Auxiliary busbar system
Plug-in jumper for auxiliary busbar
S120 Cabinet Modules – System Presentation

7. S120 Cabinet Modules, Operation: Customer‘s terminal strip
Each Motor Module Chassis as well as modules with Control Units have a standardized interface within the terminal area according to the requirements of the system integration.
The terminals -X1, -X2 and -X3 are for internal use only.
The terminal strip contains:
With CU320 (K90)
Without CU320
Terminal strip
- 8 digital inputs X
-X4, -X5
- 8 bidirectional in/outputs ( DI/DO)
- Temperature sensor terminal ( KTY84)
-X5
- Auxiliary voltage output V
-X10
- Terminals for „STO“ and „SS1”
-X4
S120 Cabinet Modules – System Presentation

8. Each option has a fixed position
S120 Cabinet Modules, Interfaces: Options
Options: Type tested and standardized
Each option has a fixed position
S120 Cabinet Modules – System Presentation

9. S120 Cabinet Modules – Overview
What Cabinet Modules are available?
Line Connection Modules
Line Infeed Modules
Basic Line Module
Smart Line Module
Active Line Module + Active Interface Module
Motor Modules - Chassis format
Motor Modules - Booksize format
Central Braking Modules
Cabinets for the auxiliary power supply
Motor-side filter/reactor cabinets
S120 Cabinet Modules – System Presentation

10. S120 Cabinet Modules Basics of Cabinet
Basic layout of Cabinet Modules
Cabinet system Rittal TS8,
2200 mm high
Degree of protection IP20
PE bars (nickel-plated)
Coating RAL 7035
Bottom panel (divided into three)
Air duct through the door
Without side panels
Without DC busbars (mandatory – option)
Without Control Unit CU320
Auxiliary busbar system (6 phase) underneath in cabinet
Each Cabinet Module is supplied separately (individual order)
Customer‘s documents specific to the order
S120 Cabinet Modules – System Presentation

11. System components SINAMICS S120 Chassis and Cabinet Modules
3 AC mains
Components on the line side
Current supply
Line Modules:
ALM, SLM, BLM
DC link components
Control Units
Motor Modules
Motors
SINAMICS S120 Chassis and system components
SINAMICS S120 Cabinet Modules
S120 Cabinet Modules – System Presentation

12. Overview - SINAMICS S120 Cabinet Modules
Line Connection Module
Line Infeed
Auxiliary Power Supply Module
Typical plant/system configuration
Central Braking Module
Motor Modules
Output switch
- Booksize
- Chassis
CU320 / Simotion centrally arranged
Motor Modules
- Chassis
- Booksize
Can be variably combined just as the plant/system demands it
S120 Cabinet Modules – System Presentation

13. S120 Cabinet Modules - Infeed: Basic Line Module (BLM)
Overview, Cabinet Module versions
BLM SLM ALM
Auxiliary Power
Braking Module
MM Chassis
MM Booksize
CU320 / Simotion
CU320
LCM M
SITOP
S120 Cabinet Modules – System Presentation

14. S120 Cabinet Modules - Infeed: Basic Line Module (BLM)
S120 Cabinet Modules – System Presentation

15. S120 Cabinet Modules - Infeed: Smart Line Module (SLM)
Overview, Cabinet Module versions
BLM SLM ALM
Auxiliary Power
Braking Module
MM Chassis
MM Booksize
CU320 / Simotion
CU320
LCM M
SITOP
S120 Cabinet Modules – System Presentation

16. S120 Cabinet Modules - Infeed: Smart Line Module (SLM)
S120 Cabinet Modules – System Presentation

17. S120 Cabinet Modules - Infeed: Active Infeed = Active Line Module + Active Interface Module
Overview, Cabinet Module versions
BLM SLM ALM
Auxiliary Power
Braking Module
MM Chassis
MM Booksize
CU320 / Simotion
CU320
LCM M
SITOP
S120 Cabinet Modules – System Presentation

18. S120 Cabinet Modules - Infeed: Active Line Module + Active Interface Module (ALM)
S120 Cabinet Modules – System Presentation

19. S120 Cabinet Modules - Motor Module: Chassis format
Overview, Cabinet Module versions
BLM SLM ALM
Auxiliary Power
Braking Module
MM Chassis
MM Booksize
CU320 / Simotion
CU320
LCM M
SITOP
S120 Cabinet Modules – System Presentation

20. S120 Cabinet Modules - Motor Module: Chassis format
S120 Cabinet Modules – System Presentation

21. S120 Cabinet Modules - Motor Module: Booksize Base Cabinet
Overview, Cabinet Module versions
BLM SLM ALM
Auxiliary Power
Braking Module
MM Chassis
MM Booksize
CU320 / Simotion
CU320
LCM M
SITOP
S120 Cabinet Modules – System Presentation

22. S120 Cabinet Modules - Motor Module: Booksize format - versions
Single Motor Modules
For output currents up to 200A
Double Motor Modules
Space-saving version for 2 motors
For output currents up to 18A
Module width
50 mm
100 mm
150 mm
200 mm
300 mm
S120 Cabinet Modules – System Presentation

23. high variability = high variance
S120 Cabinet Modules - Motor Module: Booksize format – Internal interfaces
DC link adaptor
24-V
Terminal adaptor
DRIVE CLiQ
Cable
24-V
Conductor bars
DC link conductor bars
24-V Plug in jumper
Motor
Module
Motor
Module
Motor
Module
DC link bracket
high variability = high variance
S120 Cabinet Modules – System Presentation

24. Many components have to be taken into account
S120 Cabinet Modules - Motor Module: Booksize format – Internal interfaces
Motor connector direct with cable lugs
Motor connector cable
With crimp contacts
With screws
External built-on fan
Shield connection plate
Motor connector cable
- pre-assembled
Result:
Many components have to be taken into account
S120 Cabinet Modules – System Presentation

25. S120 Cabinet Modules, Design concept
S120 Cabinet Modules – System Presentation

26. S120 Cabinet Modules, Design concept: Functional safety
Zone concept:
DC-link
Power section
Output components
Electronic and customer terminals
The components used in a cabinet are influenced by different ambient/environmentconditions.
Solution: Segregation into zones allows safe and reliable operation of all components.
The strict segregation between influencing areas was a core issue when developing the Cabinet Modules.
S120 Cabinet Modules – System Presentation

27. S120 Cabinet Modules, Design concept: Functionality and engineering
For example Booksize Base Cabinet
These cabinets can be freely configured with Booksize-kits.
All of the components and possible options are arranged within these kits.
The consequence: Engineering and handling is simplified.
Identical design with a high degree of versatility.
S120 Cabinet Modules – System Presentation

28. S120 Cabinet Modules – Connection to the mains: Line Connection Module
Additional Cabinet Modules
BLM SLM ALM
Braking Module
MM Chassis
MM Booksize
CU320 / Simotion
CU320
AUX_CI
SITOP
LCM M
S120 Cabinet Modules – System Presentation

29. S120 Cabinet Modules – Connection to the mains: Line Connection Module
FS H/J FS K/L
S120 Cabinet Modules – System Presentation

30. S120 Cabinet Modules – Performance support: Central Braking Module
Additional Cabinet Modules
BLM SLM ALM
Braking Module
MM Chassis
MM Booksize
CU320 / Simotion
CU320
AUX_CI
SITOP
LCM M
S120 Cabinet Modules – System Presentation

31. S120 Cabinet Modules – Performance support: Central Braking Module
Braking Module in the chassis format (not identical with the Braking Module that can be mounted in the chassis)
Braking power up to 1200 kW
Independent control (open-loop)
Braking resistor, external (IP20 degree of protection)
S120 Cabinet Modules, Central Braking Modules
380V to 480V
500V to 600V
660V to 690V
Contin-uous braking power
Peak power
200 kW
500 kW
225 kW
550 kW
250 kW
630 kW
320 kW
1000 kW
360 kW
1100 kW
400 kW
1200 kW
S120 Cabinet Modules – System Presentation

32. S120 Cabinet Modules – Power supply: Auxiliary Power Supply Module
Additional Cabinet Modules
BLM SLM ALM
Braking Module
MM Chassis
MM Booksize
CU320 / Simotion
CU320
AUX_CI
SITOP
LCM M
S120 Cabinet Modules – System Presentation

33. S120 Cabinet Modules – Power supply: Auxiliary Power Supply Module
Auxiliary cabinet
Central fusing/protection of the AUX power supply voltage
Generates the 2-ph. 230V AC control voltage
for circuit-breakers, contactors etc.
Generates the 24V auxiliary supply
for the other Cabinet Modules
Fused/protected power supply
for the unit fans
for additional loads
S120 Cabinet Modules – System Presentation

34. S120 Cabinet Modules – Power supply: Auxiliary Power Supply Module
Line supply voltage V
2-ph. 230 V AC
Auxiliary power rail
Customer terminals
-X45
Customer terminals
-X47
SITOP
Customer terminals
-X46
Line supply voltage 2-ph. 380 V V AC
Control voltage 1/N/ 230 V AC
DC voltage 2x 24 V DC
Transfer point---->
-Q 3 auxiliary busbars
-Q 4 terminal strip -X 45
-F 21 auxiliary busbars
-F 22 terminal strip -X47
Auxiliary busbars
6SL3700-
0MX14-0AA0
63 A
50 A
6 A
8 A
20 A
0MX16-3AA0
80 A
10 A
40 A
0MX21-0AA0
100 A
0MX21-4AA0
S120 Cabinet Modules – System Presentation

35. Options General options Mandatory option Documentation
The options for the S120 Cabinet Modules are sub-divided into general options and module-specific options.
Mandatory option
Documentation
S120 Cabinet Modules – System Presentation

36. Options Module-specific options LCM Motor Module_C
Code
Brief option description
L13
Main contactor (for Line Connection Modules ¡Â800 A)
L23
Line reactor 2 % for Basic Line Modules
L25
Circuit-breaker, withdrawal type instead of fixed-mounted circuit-breaker (I >800 A)
L41
Current transformer in front of the main switch
L42
Line Connection Module for Active Infeed Modules
L43
Line Connection Module for Basic Line Modules
L45
Emergency Stop pushbutton in the cabinet door
L46
Grounding breaker in front of the circuit-breaker
L47
Grounding breaker after the circuit-breaker
L51
Holder for arc detector (being prepared)
L55
Anti-condensation heating for the cabinet
LCM
Motor Module_C
S120 Cabinet Modules – System Presentation

37. Advantage: Simple and more reliable operation (without maloperation).
S120 Cabinet Modules, Special hardware options: Example: DC coupling
Three-stage circuit breaker with two switch positions (0 – 1)
0: OFF: Switch contacts are open
1: Preloading: Preloading resistance is switched-in Preloading is completed in the shortest time Operation: When the inverter‘s ON Signal is activated
it will be automatically switched to the third position. I
The power unit software checks for the voltage gradient and the voltage magnitude of the DC link. No danger of „overrunning“ the preloading when irregularities occur.
Advantage: Simple and more reliable operation (without maloperation).
S120 Cabinet Modules – System Presentation

38. Variability is our strength !
S120 Cabinet Modules, Special options: Everything is possible
Application solution:
The standard cannot meet every requirement.
Should requirements exist which exceed our standard, then the requests for assembly can be carried out by using the regular cabinets as a basis and by using known assembly components.
Our application specialists will get in touch with you.
Example:
Booksize cabinets made to order
Variability is our strength !
S120 Cabinet Modules – System Presentation

39. Information material Catalog D21.3CM, preliminary
Flyer S120 Cabinet Modules
SINAMICS Engineering Manual
S120 Cabinet Modules – System Presentation

40. Highlights (1/2) Extremely compact design (optimized footprint)
Type tested units which match one another
Defined interfaces for power connections and auxiliary supply permit almost any plant/system configuration to be created
Extensive range of options allows tailored multi-motor drives to be created
Short delivery times through
Modules that can be ordered by specifying an Order No. [MLFB]
High degree of standardization
S120 Cabinet Modules – System Presentation

41. Highlights (2/2)
Increased operational safety and reliability in comparison to normal manufacturing by type tested Cabinet Modules
Order-specific hardware engineering is significantly reduced
Significantly lower logistical costs for order administration for the orderer and the factory
Every Cabinet Module has a number referred to the particular order. This means that an individual list of spare parts can be generated using SparesOnWeb
S120 Cabinet Modules – System Presentation

42. SINAMICS S120 Cabinet Modules
1. Specify/purchase individual Cabinet Modules
Individual drawings for each cabinet – no interconnections
2. OPTION:
Combine cabinet modules in transport sections.
Individual drawings for each cabinet – no interconnections
3. OPTION:
Engineering of line-up with interconnections etc.
Drawings for line-up
S120 Cabinet Modules – System Presentation