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PLASMA SPARK HEAVY. Page 1 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 1.KEY FEATURES 2.MODULAR FRAME 3.SUCTION SYSTEM / SCRAPS COLLECTOR.

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Presentation on theme: "PLASMA SPARK HEAVY. Page 1 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 1.KEY FEATURES 2.MODULAR FRAME 3.SUCTION SYSTEM / SCRAPS COLLECTOR."— Presentation transcript:

1 PLASMA SPARK HEAVY

2 Page 1 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 1.KEY FEATURES 2.MODULAR FRAME 3.SUCTION SYSTEM / SCRAPS COLLECTOR 4.POWER PACK: POSSIBILITY TO CHANGE IT IN FUTURE TIME 5.DOWNDRAFT TABLE 6.CUTTING HEAD 7.2D BEVELING HEAD 8.DRILLING HEAD 9.OXYFUEL HEAD 10.MARKING HEAD 11.ADDITIONAL FUME EXTRACTOR FROM THE TORCH 12.HEAD Z STROKE UP TO 350 mm 13.Z SPEED 14.CNC 15.WEB-CAM

3 Page 2 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 1 KEY FEATURES Requirements for a good workpiece to be cut by plasma: POWER PACK CNC CONTROL THC LIFTER SYSTEM NESTING SOFTWARE ?

4 Page 3 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 High dinamic machine: - Speed along X and Y axis: up to 100 m/min - Acceleration along X and Y axis: up to 1g HIGH DINAMIC MACHINE 1 KEY FEATURES Requirements for a good workpiece to be cut by plasma:

5 Page 4 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 1)Double X-axis motor with high precision angular gearbox. Backlash ≤ 4 arc min (1 arc minute =1’). 2)High precision helical grinded rack and pinion on X-axis and straight on Y-axis: pitch tolerance = 35 μm/m = m/m 1 KEY FEATURES

6 Page 5 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 High stiffness carriage structure SAME CARRIAGE FOR ALL AVAILABLE OPTION 1 KEY FEATURES

7 Page 6 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 2MODULAR FRAME The length can easily configured and also increased in the future / 3000/ ???? + ??? / 3000/ / 3000/4500

8 Page 7 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 2MODULAR FRAME

9 Page 8 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 3 SUCTION SYSTEM & SCRAPS AND DUST COLLECTOR 1.X-axis movement operated by two fixed chains and motorized pinions 2.Double side suction for machine with width 2,5 m or more LOW AIR CONSUMPTION SMALL FILTER HVAC-FRIENDLY

10 Page 9 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 3 SUCTION SYSTEM & SCRAPS AND DUST COLLECTOR  MOVABLE HOOD

11 Page 10 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev EASY UNLOADING OF THE SCRAP BOXES The extraction of the boxes on trolleys require less than 2 m 2. 2.SAVE SPACE ON FACTORY FLOOR This concept does not require any additional space around the machine for scrap unloading SUCTION SYSTEM / SCRAPS AND DUST COLLECTOR

12 Page 11 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 3 SUCTION SYSTEM / SCRAPS AND DUST COLLECTOR Doors suction operated by mechanical cams MUCH LOWER AIR COMPRESSED CONSUMPTION

13 Page 12 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 4 POSSIBILITY TO CHANGE POWER PACK IN THE FUTURE To be used only with downdraft table

14 Page 13 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 5DOWNDRAFT TABLE FOR HEAVY APPLICATION LONGER CLEANING-INTERVAL

15 Page 14 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 6CUTTING HEAD Anti-collision system The cutting head is housed so as to absorb the shock of any possible impact during cutting and immediately stop the main moving parts, causing the torch to re-ascend along its axis and prevent damage to the system. During this operation, the orbital pins installed on the system reposition the torch perpendicular to the cutting surface so that as soon as the obstacle is removed, cutting can resume from the point at which it was interrupted. “Antispatter” system The system boasts an innovative antispatter system which increases the life of the torches, thanks to a high-pressure jet of special liquid that flushes away the dross and keeps the surface clean at the cutting point.

16 Page 15 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 72D MANUAL CUTTING HEAD (Beveling head) setting range +/- 45°

17 Page 16 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 8DRILLING HEAD Drilling Ø 20 mm and Taping M18 HT160

18 Page 17 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 8DRILLING HEAD Features: 1.6 tool units (on request available with 8 tool) 2.Standard capabilities: Maximum drilling diameter: 20 mm Maximum taping: M18 Conunterbore and countersink 3.Upgradable for every SH machine 4.Available also for “high- carriage” machine.

19 Page 18 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 8DRILLING HEAD: LUBRIFICATION SYSTEM “MINIMAL LUBRIFICATION SYSTEM” FRICTION REDUCTION LONGER LIFE OF THE TOOLS  LESS RUNNING COST NO OIL SPREADING ON THE MACHINE

20 Page 19 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 3 DRILLING HEAD: Z SPEED 8 m/min  15 m/min PERFORMANCE

21 Page 20 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 8DRILLING HEAD: NEW SOFTWARE DRILLING CYCLE RETURN HEIGHT BY THE OPERATOR  SAVING TIME NEW ZERO POINT DETECTION  BETTER DEPTH PRECISION

22 Page 21 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 8DRILLING HEAD: RIGID TAPPING FROM COMPENSATING TAPPING TO RIGID TAPPING  NO COMPENSATING SYSTEM NEEDED ANYMORE

23 Page 22 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 9 OXYFUEL HEAD (oxycut) Max cutting thickness: 100 mm

24 Page 23 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 10 MARKING AND SCRIBING HEAD IDENTIFICATION MARKS AND PART NUMBER IDENTIFICATION MARKS AND PART NUMBER FABRICATION AND BENDING LINES FABRICATION AND BENDING LINES CENTER LOCATIONS FOR THE POSITIONING AND WELDING OF PARTS WITH REFERENCE POINTS OR LINES CENTER LOCATIONS FOR THE POSITIONING AND WELDING OF PARTS WITH REFERENCE POINTS OR LINES SUITABLE FOR VIEWING AFTER PAINTING SUITABLE FOR VIEWING AFTER PAINTING

25 Page 24 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 11 TOP (ADDITIONAL) FUME EXTRACTION SINGLE UNIT DRILLING HEAD TOP FUME EXTRACTION: IMPROVED QUALITY ENVIRONMENT LESS NOISE SINGLE UNIT DRILLING HEAD FOR SMALL HOLES IT CAN BE USED IN COMBINATION WITH ALL THE OPTIONS ENGRAVING APPLICATION

26 Page 25 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 12Z HEAD STROKE UP TO 350 mm O H CELL BEAMS

27 Page 26 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 14CNC Embedded torch height control (THC) Automatic calculation of sheet metal alignment by touching two points Interface between console and power panel made of optical fiber Counter for the number of piercing Parametrical embedded catalog Safe restart of interrupted cut taking the laser pointer near to the cut profile Dynamic pan and zoom of torch position No. 5 zero point references

28 Page 27 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 15WEB-CAM for the LASER POINTER EASIER FASTER ERGONOMIC MACHINE SETTING 

29 Page 28 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 THANKS FOR YOUR ATTENTION Gasparini Industries srl


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