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Sodick High-Speed Small Hole Driller The “K-Series”

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Presentation on theme: "Sodick High-Speed Small Hole Driller The “K-Series”"— Presentation transcript:

1 Sodick High-Speed Small Hole Driller The “K-Series”

2 The Range of “K-Series” K1C K1BL K3HN K3BL A range of machines covering a wide range of applications

3 K Series: Machine Specifications K1CK3HNK1BLK3BL X, Y, Z-Axis stroke (mm)200 x300 x x400 x x150 x x200 x300 Table size (mm)250 x x x x 300 Max. workpiece size (mm, kg) 250x350x300, 100kg 400x450x300, 200kg 240x290x95, 50kg Height:160mm, 300kg Electrode diameter (mm)Ø0.2 – 3.0*Ø0.25 – 3.0*Ø0.08 – 0.25Ø0.08 – 3.0 Distance from guide bottom to table top (mm) – – 310 Space required (mm)1600 x 17501,425x1, x x 2225 Machine weight (kg) *Electrodes up to 6.0mm are available with 30A booster (option)

4 K Series: Ideal for Small Hole Drilling

5 K Series: Application Example Start hole for Wire-cut EDM Injection nozzles Semi-conductor Medical devices

6 K1C The High Speed Small Hole Driller

7 K1C

8 K1C: Available Options Oil spec. Column-up (100 or 200mm) 30A booster Allows the use of electrodes up to 6.0mm Z axis digital 100-liter dielectric tank Guide sets/ electrodes mm diameter (in 0.1 mm steps)

9 K3HN The NC-Controlled High-Speed Small Hole Driller

10 K3HN: Appearance and Overview CNC controlled axes movement LN assist X, Y-axis of 0.4µm feeding resolution Z-axis of 0.08µm feeding resolution Compatible with LAN connection AEF

11 What Comes with the K3HN? AEF (Automatic Electrode Feeder) LN Assist Automatic depth measurement Mouse 20 pieces of ø0.80mm electrodes Guide for ø0.80mm electrode Workpiece fixture

12 AEF (Automatic Electrode Feeder) Used electrode Arm AEF AEF: Electrode storage capacity Max. electrode length: 300mm Ø0.5mm: 40 Ø1.0mm: 25 Ø2.0mm: 15 Ø3.0mm: 5 Nozzle (Must be changed in accordance with electrode dia.)

13 LN Assist By entering your electrode dia. and cutting positions etc, LN assist offers you the optimum cutting condition and program

14 Automatic Depth Measurement Actual cutting depth is measured by contact detection Reference surface for contact detection, the number of measurement and etc. can be defined on LN Assist

15 K3HN: Available Options Touch panel screen Oil spec. Rotary table Column up (100/ 200mm) 30A booster Allows the use of electrode up to 6.0mm Remote controller Work light Guide sets/ electrodes mm diameter (in 0.1 mm steps) Image of K3HN oil specification

16 K3HN With JS Rotary Table Jauch Schmider 2-axes Rotary Table

17 K3HN: Cutting Sample 1 Top Bottom 1 st hole2 nd hole3 rd hole4 th hole Electrode: ø0.3mm Workpiece: WC, 100mm Target: L/D ratio = 300 Bottom hole dia. (mm) Top hole dia. (mm) Deviation of X-coord. on top surface (mm) Deviation of X-coord. on bottom surface (mm) Deviation of Y-coord. on bottom surface (mm) Deviation of Y-coord. on top surface (mm)

18 K3HN: Cutting Sample 2 Workpiece: SUS316, 0.8mm Electrode: Cu pipe, ø0.3mm Dielectric: Water Cutting time: 5sec/hole

19 K1BL The High-Precision Small Hole Driller

20 K1BL

21 What Comes with the K1BL? Linear motor on Z-Axis AEC (Automatic Electrode Changer) LN Assist Automatic depth measurement One electrode holder 10off ø0.15mm electrodes 1 electrode guide for ø0.15mm electrode Workpiece fixture LAN connection Dielectric chiller

22 K1BL: AEC (Automatic Electrode Changer) AEC unit Electrode guide One guide for ø0.15mm electrode is supplied as standard. The guides should be changed depending on electrode diameter. Electrode holder One holder is packed with machine as standard. Inside the holder, there is a collet of 1.1mm. In order to use AEC, extra 17 holders are required.

23 K1BL Electrode Normally, electrode of K1BL has gripping face of ø1.0mm as shown above. The gripping face has always diameter of 1.0mm regardless of electrode diameter, which means you can always use the same electrode holder (collet). Although electrodes without gripping face are also available, they are not recommended due to their unstable cutting performance. When customer requires them, they need collets depending on electrode size Gripping face of 1.0mm diameter Electrode (ø0.08 – 0.25mm)

24 K1BL: Available Options The following options are available Oscilloscope Remote controller Machine Hour meter Work light Guide sets/ electrode ø0.08 – 0.25mm Electrode holder stand

25 K3BL The High-Precision Small Hole Driller

26 K3BL

27 What Comes with the K3BL? Linear motor on Z-Axis LN Assist Automatic depth measurement 1 electrode holder 10 pieces of ø0.15mm electrodes 1 set of electrode guide for ø0.15mm electrode Workpiece fixture LAN connection Dielectric chiller

28 K3BL: Available Options The following options are available Oscilloscope Remote controller Machine Hour meter Work light Guide sets/ electrode ø0.08 – 3.0mm Electrode holder stand Automation

29 K3BL: Options for Automation Sodick offers several options for automated operation 18 ATC (Automatic Tool Changer) 18 ATC + LGC (Lower Guide Changer) 15 ATC + AEF (Automatic Electrode Feeder) 15 ATC + AEF + LGC

30 K3BL: ATC (Automatic Tool Changer) ATC unit Lower electrode guide The guides should be changed depending on electrode diameter Electrode holder 18-position electrode holder. (15 positions, when AEF is equipped) In the electrode holder, a collet is set which should be changed in accordance with electrode size

31 K3BL: ATC (Automatic Tool Changer) Electrode Electrode holder (collet is inside)

32 K3BL: AEF (Automatic Electrode Feeder) AEF: Electrode storage capacity Ø0.5mm: 40 Ø1.0mm: 25 Ø2.0mm: 15 Ø3.0mm: 5 Max. electrode length: 300mm Automated operation is realized by feeding electrodes. Electrodes larger than ø0.5mm are available. NOTE: The image shows AEF of K3HN Nozzle (Must be changed depending on electrode dia.) AEF

33 K3BL: LGC (Lower Guide Changer) Lower electrode guides have to be changed, in accordance with electrode diameter LGC allows unattended operation with the use of ATC, when several sizes of electrodes are used. Maximum capacity of guides= 4

34 K3BL: Locations of AEF, ATC & LGC AEF ATC LGC

35 Case Study with K1BL #1 Customer’s application; fine electric molds Finish ø1.5mm hole with wire-cut EDM on 0.5mm steel -> Start hole of ø1.2mm drilled by Sodick K1BL Results: Cutting time= 1min 55sec per hole Finished hole size= ø1.21mm (top), ø1.23mm (bottom) Electrode wear= 97% (270 holes can be drilled with single electrode)

36 Case Study with K1BL #2 Top surface Bottom surface Workpiece: Steel (1.0mm thickness) Electrode: ø0.13mm Cu pipe electrode Cutting time: 10 minutes per hole (drilled from both side) Electrode wear: 242% (18-20 holes per electrode) Customer’s application; energy industry Finish ø0.2mm hole with wire EDM -> start hole by K1BL

37 Case Study with K1BL #2

38 Advantages for Drilling with K series Quicker drilling time, because of flushing through pipe electrodes No need to dress electrodes to required diameter Automated operation is possible Cutting conditions can be searched by LN Assist

39 Create your future


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