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MRC Corporate Office, Nigdi WORLD CLASS SERVICES FOR COMPLETE LOGISTICS SOLUTION Inbound /Outbound Transportation 3 rd Party Purchase Warehouse Management.

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Presentation on theme: "MRC Corporate Office, Nigdi WORLD CLASS SERVICES FOR COMPLETE LOGISTICS SOLUTION Inbound /Outbound Transportation 3 rd Party Purchase Warehouse Management."— Presentation transcript:

1 MRC Corporate Office, Nigdi WORLD CLASS SERVICES FOR COMPLETE LOGISTICS SOLUTION Inbound /Outbound Transportation 3 rd Party Purchase Warehouse Management ODC Transportation Packaging Solutions In-plant Logistics Port Transportation SCM Consultancy Contract Manufacturing


3  To become one of the top 10 Indian Logistics Companies with Global Foot Print, keeping pace with the latest technology & best practices in supply chain management.  To officer a comprehensive portfolio of all logistics services to be a one stop solutions to our customers.  To remain preferred partner by continuously improving the standards of our service & adding value.  To be the role model as a customer centric organization with a strong ethical culture, responsive to the needs of all stakeholders. OUR VISION  Established in 1971  Formation of MRC Logistics in 1997 to cater to third party logistics clients needs  Accredited with ISO 9002  Awarded “Best Transporter” award by All India Motor Transport Congress  Implemented RAMCO ERP suite across all functionalities in 2010.  Formation of MRC Contract Manufacturing Logistics in the year 2011 MILESTONES MRC has completed 42 years of service in the Logistics industry.

4 RESOURCE & FACILITIES National network of 90 Branches. Over 1 million sq.ft. of warehouse space in over 20 states. Over 100+ Mobile Hydraulic Cranes & Fork Lifts. Dedicated fleet of over 1000 company-owned & attached vehicles & trailers. Manpower resource of around 1400 trained. Employees Comprehensive ERP System covering TMS, WMS, CRM, etc.



7 PAN INDIA TRANSPORTATION  MRC is the preferred transport service provider for KOEL’s 3 plants since 12 years.  MRC transports the entire output of Engines, DG sets, Pump & Spares from 3 plants of KOEL – Rajkot, Kagal (Kolhapur) & Khadki (Pune) to their customers.  MRC provides up to 100 trailers/HCVs/LCVs per day & also ensures optimization of vehicles. MRC is serving 300+ prestigious customers across India Outbound Logistics for KOELTransportation of DG sets Fleet of MRC vehicles deployed for KOEL  Powerica & Jakson two leading DG set manufacturers in India are key customers for MRC, as MRC has been their service provider for transportation for over three decades.  MRC transports DG sets from their plants at Daman, Kalasar (Vapi) & Kathua (Jammu) for Jakson & for Powerica from Silvassa & Bangalore to all over India. Jakson DG sets loaded at MRC Tukwada Hub

8 PAN INDIA TRANSPORTATION  Asian Paints is India’s largest & Asia’s 3 rd largest paint company. They have set up the World’s largest integrated paint factory at MIDC Khandala about 50 kms. from Pune.  MRC was awarded the contract for Outbound Transportation from the inception of the plant.  Ashok Leyland has entered the construction equipment business, along with John Deere, with the launch of the 435 backhoe loader.  MRC is working with ALJD Chennai for transportation of their backhoe loaders, particularly to Northern parts of India. MRC is serving 300+ prestigious customers across India Outbound Transportation for Ashok Leyland John Deere Outbound Transportation for Asian Paints ALJD Backhoe Loader Transported by MRC Asian paints dispatch section at Shirwal Plant.

9 MRC specializes in transportation of Over Dimensional Consignment for various clients all over India ODC TRANSPORTATION ODC Transportation for Thermax  It was a challenging task for MRC to transport 100 feet long DEAREATOR ASSEMBLY for Thermax from Pune to Gas Authority of India Ltd. – Vijaypur.  A seven member escort team organised for this project to ensure that all permissions – RTO, PWD, MSEB & Highway Traffic Police are all in place for reaching the consignment in stipulated time. 5500 KVA Diesel Engine Transportation ODC Transportation for KOEL 100 ft. Long Deareator Assembly  MRC is a preferred transporter of Kirloskar Oil Engines - Nasik for all outbound transportation needs.  MRC has successfully transported 5500 KVA diesel engines from their Nasik plant to Kakrapara – Surat.

10  MRC is handling close to 15,000 plus TEUs & 50,000 MT of Bulk Cargo from various ports across India with a fleet strength of 200 plus trailers.  MRC handles all types of containers i.e. GP, Open Top, Flat Rack, Tank Containers. Fleet ranges from 20FT Open Truck to 40 FT Multi Axle Trailers.  Parts are delivered to dealers through milk run on a predefined route. Length of milk run: 700-1000 Kms.  MRC has deployed dedicated vehicles for this project. The vehicles are equipped with GPS & tracked through RAMCO systems. MRC manages milkrun for several customers like Cummins, KSB, Tata Motors, etc.. SPECIALIZED TRANSPORTATION MRC manages Port Transportation of Allcargo, Armstrong, Brookman, Carrier, Daikin, DB Schenker, DSM, Godrej, Hypercity, LG, Voltas, etc. JNPT PortRoute Map Outbound milkrun for Tata MotorsPort Transportation for Godrej

11 INBOUND LOGISTICS  MRC provides Inbound Logistics support for Tata Motors spare parts division.  This involves Milk run collection from Vendors in Pune, Chennai, Kolhapur, Bangalore & line haul to TML Warehouses at Chakan, Faridabad, Kolkatta & Bangalore. MRC is providing Inbound Logistics services to several prestigious customers across India. Inbound Logistics for Tata Motors  MRC manages Inbound Logistics of KSB pumps for their plants at Pune, Nagar, Nasik & Coimbatore.  Milk runs are organised at various vendor bases & from there line haul transportation to the manufacturing plants. Milkrun & Inbound Logistics for KSB Pumps Concept of cross dock & milkrun Milkrun vehicle at KSB Plant

12 C & F Activities  MRC works as Warehousing & Distribution Agents for KSB Pumps & KBL.  The Activities include: Receipt, Inventory Management & Distribution to dealers.  MRC charges the fees as a percentage of Finished Goods Sales value. Warehousing & Distribution activity MRC has set up C&F facility for KSB Pumps at Gurgaon, Ahmedabad & Pune. For KBL at Guwahati, Patna & for Emerson at eleven locations.  MRC has established a dedicated warehouse facility of 20,000 sq. ft. at Wagholi.  This facility is RDRL’s Distribution Centre for Consumer Electronics & Home Appliances.  MRC vehicles delivers materials to RDRL stores or directly to Customers’ address. MRC manages RDRL distribution network at Wagholi, Lucknow & Raipur. Retail Distribution Warehouse activity Retail Distribution View of C&F facility for KSB PumpsView of Reliance Digital Retail Warehouse

13 REVERSE LOGISTICS  MRC collects skids for KOEL from their customers all over India & feeds it back to manufacturing plants at Khadki & Kagal.  MRC has set up a team of coordinators for faster skid retrieval. MRC is responsible for skid accounting.  MRC ensures that KOEL despatch does not stopped due to unavailability of skids. MRC manages reverse logistics for several customers like Ashok Leyland, Cummins & Kirloskar Oil Engines. VENDOR COORDINATION  MRC manages the Vendor Coordination activity for Tata Motors, Spare Parts division.  MRC helps TML in coordination of 600 vendors & receives about 9000 parts.  TML provides monthly schedule & MRC vendor coordinators ensure that this schedule is fulfilled. MRC does vendor coordination for Ashok Leyland, KSB, L&T, Sterlite, Tata Motors, etc. Vendor clusters for Tata Motors Reverse Logistics for Kirloskar Oil Engines Ltd. Location map of KOEL GOEMS Vendor Coordination for Tata Motors

14 THIRD PARTY PURCHASE  MRC purchases about 1200 types of B&C categories of parts & supplies to CGL on JIT basis.  This has helped to rationalize vendor base & introduce single window supplier concept.  This has released stores space of CGL from inside the plant. Third Party Purchase activity for Sterlite- Aurangabad. MRC manages 3PP for Ashok Leyland, CGL, Kirloskar Oil Engines, Sterlite, etc. Third Party Purchase activity for Crompton Greaves Ltd, - Nasik & Bhopal Vendor meet for CGL Vendors.Inside view of 3PP warehouse at Aurangabad for Sterlite.  MRC is managing 3PP activities at Sterite Aurangabad.  MRC supplies various materials viz. hardware, castings, Consumable springs, etc. to keep production line live.  MRC purchases the parts from the vendors, stores in an external warehouse & delivers day to day schedules to Sterlite plant on JIT basis.

15 PACKAGING SOLUTIONS  MRC has designed and provided packing boxes to KOEL. MRC developed SOP & managed packaging process as per SOP.  MRC established QC processes at all stages of packaging. MRC took full responsibility for damage-free delivery Packaging Solutions for Kirloskar Oil Engines. Packaging Services for Mercedes Benz India. MRC supplies Export/Speciality Packaging to Mercedes through their tie-up with a Japanese Packaging Board manufacturer. The box is environment friendly, UV & Water resistant and has a strength equivalent to a wooden box. Packaging of Varsha Pumps at Kagal Wind Shield Glass packaging MRC has a team of experts to provide end to end solutions in packaging.

16 MATERIAL HANDLING SOLUTIONS  MRC has provided Forklifts & Cranes at Cummins, Phaltan-Maharashtra.  MRC has also provided Operators to Operate the MHE’s.  Training on Safety & MHE operation has been done by MRC at their Training Centre. Proficiency certification awarded through Cummins recommended Agency. MRC provides Material Handling Solutions for Cummins India. MRC is providing MHEs to Cummins at IPDC, Phaltan & several other customers across India. SCM CONSULTANCY Material handling at Phaltan plant. Consultancy for Supply Chain Cost Optimization  RSB is a global engineering organization manufacturing aggregates for commercial vehicles.  Scope of consultancy is to do the entire spend analysis for SCM & to provide the solution to reduce the supply chain cost.  This involved study of Transportation, Inplant Logistics, Warehouse & Packaging at their plants at Pune, Pantnagar & Jamshedpur. MRC provides consultancy services in SCM to several customers.

17 WAREHOUSING Spare Parts Warehouse at Bhiwandi for Hyundai Mobis  MRC has setup a 80,000 sq. ft. of modern spare parts warehouse for Hyundai Mobis at Bhiwandi.  Hyundai name is synonymous with legendary customer service in India & this warehouse will achieve the benchmarked parts fullment rate for the western region customers.  Whirlpool is World’s no. 1 home appliance company & has Heritage of 100 years.  For this prestigious company, MRC is managing their parts warehouse and milkrun distribution for West & South Maharashtra from Pune Warehouse. Spare parts warehouse at Wagholi for Whirlpool View of Hyundai Mobis warehouseInauguration of new office facility at Pune warehouse MRC provides warehouse management services to several customers across India.

18 Dry Stock Warehouse at Bangalore for Pizza Hut  MRC has setup warehouse for Devyani International limited at our own facility at Neelmangla, Bangalore.  MRC is handling more than 600 items – dry stocks of Devyani & supplying it to 69 outlets in Karnataka.  MRC is managing 30,000 Sq. ft. of parts warehouse for SSBU division of Thermax Limited at Chakan.  MRC is working toward reduction in wood CFT for packaging.  MRC has designed milkrun for inbound collection of materials from various suppliers. Spare Parts Warehouse at Chakan for Thermax Inside View of Pizza Hut WarehouseInside View of SSBU Thermax Warehouse MRC provides warehouse management services to several customers across India. WAREHOUSING

19 IN-PLANT LOGISTICS  MRC performs various in-plant operations for KSB Pumps foundry division.  MRC also coordinates with KSB vendors to get required output of C.I and Steel.  MRC has reduced rejections at KSB by doing PDI at Vendor’s end. In-Plant Logistics support to KSB Pumps. In-Plant Logistics support to L&T.  MRC manages the MDU plant of L&T by providing 200+ staff & operators.  MRC manages all the processes of manufacturing, assembly, testing & packaging.  MRC also manages the purchase, stores & other functions as a total contract manufacturer. Inplant Logistics activity at KSB Pumps – Nagar. View of dispatch section at L&T - Ahmednagar The concept of outsourcing In plant Logistics helps the companies in focusing on their core activities.

20 Established engine up-fitment plant with a production capacity of 3000 engines per month. Scope includes purchase of ancillary parts required for Engine Assembly. Outbound transportation to all the OEMs/ Industrial customers & Reverse Logistics of Skids designed by MRC. MRC has set up Engine Up fitment plant of 1,00,000 sq. ft. for Ashok Leyland at Chennai CONTRACT MANUFACTURING Engine Up - Fitment Plant For Ashok Leyland Contract Manufacturing support for KSB Pumps.  MRC has set up a manufacturing facility of 50,000 sq. ft. for KSB Pumps at Pune.  MRC has invested in the requisite infrastructure such as Building, Machinery, Material handling equipment, Manpower, etc.  MRC performs various processes like piping, machining, assembly, testing & packaging of KSB Pumps. The facility is located at MIDC Chinchwad, near KSB PPD Division. Engine upfitment activities at Panapakkam – Chennai plant of MRC Logistics Inside view of KSB Contract Manufacturing facility set up by MRC at Pune


22 Armstrong India’s association with MRC is a decade old relationship & with customized vehicles they have helped us optimizing cost & safe delivery of our sophisticated products. MRC is backed us with a strong IT system, end to end tracking & delivery performance which helped us meet the requirements of our end customers. CUSTOMER APPRECIATION Mr. Sanjeev Motiyani – ED – Finance, IT & Logistics MRC a very agile & responsive partner. I appreciate the way, the Top Management including the Chairman is involved in understanding customer expectations & guiding MRC team to deliver on time all the time. I compliment MRC for setting up an excellent Engine Upfitment Plant at Chennai for AL in record time of one month & wish them all the vey best. Mr. C. G. Belsare – Executive Director Mr. Shrirang Kogekar – SCM Head Mr. Kogekar feels that outsourcing management of B&C class of items to MRC has helped CGL in focusing on A types of items. He is also of the opinion that MRC is executing the job to the satisfaction of CGL and helped CGL in reducing overall costs. I am very happy & proud to mention that MRC are our partners since 1971. MRC has set up 50,000 sq. ft. facility near to our power plant project at Chinchwad for assembly work on our Pumps. MRC is also providing logistics services at our Sinnar, Coimbatore & Vambori plant. We are considering MRC as our Partner on long term basis & are completely satisfied by their excellent services & dedication towards their work. Mr. Pradip Watve – (G.M. – Purchase Corporate), KSB Ltd. Armstrong World Industries India Pvt. Ltd. Ashok Leyland Limited Crompton Greaves Limited KSB Limited

23 We are associated with MRC now for almost 5 years & this experience has been very good. Our relationship has gone stronger over a period of time. We look forward to this relationship become far more important & wider in times to come. CUSTOMER APPRECIATION Mr. Prashant Mehra – V.P. – Mktg – Strategic Sourcing & Logistics Kirloskar Oil Engines Limited & MRC have had an association of 40 years. MRC’s innovative solutions not only in transportation but also in warehousing, contract manufacturing & outbound logistics just to name few, helped KOEL to become extremely efficient as well as competitive. MRC embraces change & they always find a way to solve their customer’s problems in a mutually beneficial way. Mr. Atul Kirloskar – Executive Chairman MRC is our logistics partner for last 20 years. We are glad to appreciate the efforts taken by MRC to transport our Deareator Tank Vessel ( Wt:82 MT, Size : OD4.3 Mx, L-29 M ) within a stipulated period of 40 days. We would like to put on record our appreciation to the entire team of MRC for accepting this mammoth challenge in shipping an oversized consignment from Pune to Vijaypur for our prestigious GAIL. Mr. Shyam Bhutada – SBU Head – Oil & Gas WHRB Boiler & Heater Group Kirloskar Oil Engines Limited SRF Limited Thermax Limited Whirlpool India Limited We are very happy with the value added services provided by MRC Logistics. MRC team is extremely energetic and ever ready to serve the customers. Mr. Shyam Bhutada – SBU Head – Oil & Gas WHRB Boiler & Heater Group

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