2 MRC GROUP TRANSPORT LOGISTICS MATERIAL HANDLING MFG CSR MRC TRANSOLUTIONS PVT. LTD.MRC LOGISTICS (I) PVT. LTD.MRC HANDLING SOLUTIONSMRC CONTRACT MANUFACTURING LOGISTICSLAKHMICHAND ARYA SOCIAL WELFARE FOUNDATIONTRANSPORTLOGISTICSMATERIALHANDLINGMFGCSR
3 OUR VISIONTo create an integrated Supply Chain for the Customers by providing High Quality andCost Effective Logistics Services which will be the best of its class in the Industry in all its practices and procedures.
4 MRC celebrated 40 years of service in the Logistics industry. MILESTONESEstablished in 1971Formation of MRC Logistics (I) Pvt. Ltd. in 1997 to cater to third party logistics clients needsAccredited with ISO 9002Awarded “Best Transporter” award by All India Motor Transport CongressMRC Global Logistics Division established in 2008 to serve Freight Forwarding and Global Sourcing needsMRC celebrated 40 years of service in the Logistics industry.
5 RESOURCE & FACILITIES National network of 90 branches Over 1 million sq.ft of warehouse space in over 20 statesOver 100 Mobile Hydraulic Cranes & Fork Lifts.Dedicated fleet of over 1000 company-owned & attached vehicles and trailers.Manpower resource of around 1400 trained employeesComprehensive ERP system covering TMS, WMS, CRM, etc.MRC Regional Office, Wagholi
6 CREDENTIALS You can trust MRC Customer Centric Organization Strong FinancialsDisciplined HRTotal Solutions Approach
10 MRC collects from Pune, Bangalore, Kolhapur & Chennai hubs. INBOUND LOGISTICSMRC provides Inbound Logistics support for Tata Motors.Milk run collection from 190 Vendors in Pune as per TML scheduleDedicated Vehicles for despatch to TML Warehouses at Chakan, Faridabad, Kolkatta & BangaloreOptimisation of Milk run and Long Haul CostMRC collects from Pune, Bangalore, Kolhapur & Chennai hubs.
11 MRC provides JIT Supplies for Manufacturing CNG/PG Engines. INBOUND LOGISTICSMRC provides Inbound Logistics support for Cummins, Daman.Milk Route Collection from 148 SuppliersCollection from Pune, Mumbai & Bangalore SuppliersConsolidation & Storage at Daman Warehouse of 50,000 sq.ft. Allocated 15 dedicated vehicles, Forklifts/Stackers/EOT Cranes for CILJIT Supplies to the Cummins Assy. line at Daman in 24 hrs (7X24 service)MRC provides JIT Supplies for Manufacturing CNG/PG Engines.
12 WAREHOUSINGMRC manages the Finished Goods Warehouse for Cummins Generator Technologies, Ahmednagar.Receipt of Alternators from CGTLStacking of Alternators Invoice-wise for maintaining FIFODaily Stock Verification & Daily MISDaily movement of Alternators as per ordersReverse Logistics for Skids3PP & Packaging of Wooden crates for alternators
13 MRC has set up a 20,000 sq.ft. facility at Pirangut. WAREHOUSINGMRC manages the Transit Warehouse for Cummins India, Pune.Receipt of Inbound material from various vendors.Quality Checking as per CIL Quality NormsOnline GRR preparationStacking of material Part-wise, Invoice-wise for maintaining FIFODaily Stock Verification & Daily MISDaily movement of materials (Engines, alternators, radiators, etc.) to CIL, Pirangut plantReverse Logistics for SkidsMRC has set up a 20,000 sq.ft. facility at Pirangut.
14 MRC has set up a 3500 sq.ft. facility for KSB Pumps. WAREHOUSINGMRC works as Warehousing & Distribution Agents for KSB Pumps & KBL.Customers include:KSB Pumps, GurgaonKBL, Patna & GuwahatiActivities include:Finished Goods ReceiptInventory ManagementDistribution to dealersInvoice preparationMIS Generation (Inventory on-hand & Sales/month)MRC operates on a percentage of Finished Goods SalesMRC has set up a 3500 sq.ft. facility for KSB Pumps.
15 KOEL Outsourced the end to end solution to MRC. REVERSE LOGISTICSMRC collects skids for Kirloskar Oil Engines from its customers all over India and feeds it back to manufacturing plants at Khadki & Kagal.PuneKolhapurCHALLENGES OF SKID MANAGEMENTSkids were not available on time at Khadki & Kagal plantsDaily skid transactions on all India level were not recorded properlySkids stock at various OEMs/GOEMs were not reported.Handling damages & Mismatch of skidsKOEL UNITS : 2 OEMS/GOEMS : 43MRC WAREHOUSES : 2KOEL Outsourced the end to end solution to MRC.
16 REVERSE LOGISTICS Eliminated use of wood and introduced skids VALUE ADDITIONS BY MRCEliminated use of wood and introduced skidsOptimized vehicle utilization by carrying skids in dismantled conditionIntroduced Codification system of skids for better material accountingEnsured 100% availability of SkidsUse of Ramco ERP system to provide online stock positions across all plants, warehouses & GOEMs.
17 MRC performs Purchasing, Warehousing & Sale of goods to CGL THIRD PARTY PURCHASEMRC manages the Third Party Purchase activity for Crompton Greaves Ltd, Ahmednagar.REASONS FOR OUTSOURCINGRationalize vendor base & introduce single window supplier conceptReduce follow-ups with vendorsReduce documentation like GRR, P.O., InvoicesRelease Stores spaceDirect supply of parts to line on 2-Bin conceptVENDORS : 100PARTS : 1200MONTHLY VALUE : 1 CR.MRC performs Purchasing, Warehousing & Sale of goods to CGL
18 THIRD PARTY PURCHASE VALUE ADDITIONS BY MRC Un-interrupted supplies to linePrompt payment to CGL VendorsDeveloped alternate vendors in consultation with CGL to reduce purchase costHelp to reduce excess inventoriesEfficiency in the Supply ChainUse of Ramco WMS system to provide online information to CGL
19 MRC has established routes in Maharashtra & Gujarat. OUTBOUND LOGISTICSMRC manages the Outbound Logistics for Tata Motors’s Spare Parts Division.ROUTE IDedicated vehicles of MRC make Outbound milk runParts are delivered to individual dealers on a regular basisLength of milk run: KmRoute Map:Pune – Solapur – Sangli – Kolhapur – Satara - PuneMRC has established routes in Maharashtra & Gujarat.
20 OUTBOUND LOGISTICS ROUTE II Length of milk run: 1200-1500 Km MRC ensures vehicle optimization & better route planningMRC’s services has enabled TML to provide guaranteed time-bound deliveries to dealersRoute Map:Pune – Ahmednagar – Aurangabad – Nashik – Gujarat – Thane – Pune
21 OUTBOUND LOGISTICSMRC manages the Outbound Logistics for Kirloskar Oil Engines – Pan India.MRC transports the entire output of Engines, DG Sets, Pumps & SparesMRC manages despatches from 3 plants of KOEL – Rajkot, Kagal (Kolhapur) and Khadki (Pune) to its customersMRC provides up to 200 trailers/ HCVs/ LCVs per day and also ensures optimization of vehiclesMRC is the only transport service provider for KOEL’s 3 plants for the last 12 years.
22 MRC is responsible for collection of Spare Parts as per schedule. VENDOR COORDINATIONMRC manages the Vendor Coordination activity for Tata Motors, Spare parts division.VALUE ADDITIONS BY MRCImproved communication between TML & VendorsImproved availability of spare parts in ‘R’ & ‘S’ categorySupport TML to achieve customer satisfactionNCRPune-MumbaiJamshedpur/ KolkataChennaiBangalore(190)Vendors : 600 Parts : 9000 MRC Coordinators : 25(230)(110)(20)(60)(x) No. Of VendorsMRC is responsible for collection of Spare Parts as per schedule.
23 MATERIAL HANDLING SOLUTIONS MRC provides Material Handling Solutions for Cummins India.MRC has provided Forklifts & Cranes at Cummins, Phaltan, MaharashtraMRC has also provided Operators to Operate the MHE’sTraining on Safety & MHE operation has been done by MRC at their Training CentreProficiency certification awarded through Cummins recommended AgencyMRC has provided MHEs to Cummins at IPDC, Phaltan.
24 MRC IS THE SINGLE AGENCY IN VARSHA PUMP SET DELIVERY PROCESS. PACKAGING SOLUTIONSMRC provides Packaging Solutions for Kirloskar Oil Engines, Kolhapur.MRC designed and provided packing material to KOELMRC established QC process to inspect against specificationsMRC developed SOP & managed packaging process as per SOPMRC undertook primary transportation to optimize vehicle utilizationMRC provided warehousing for proper handling & storage of pump sets at destinationsMRC took full responsibility for damage-free deliveryMRC IS THE SINGLE AGENCY IN VARSHA PUMP SET DELIVERY PROCESS.
25 PACKAGING SOLUTIONSMRC provides Packaging & Distribution Services for Hematic Motors, Karad.Hematic Motors are engaged in manufacture & supply of hermetic motors to Kirloskar Brothers Ltd.MRC provides end-to-end packaging solutions to Hematic MotorsMRC is involved in design, purchase & packaging of motorsMRC is responsible for Distribution to dealers/distributors all over India.
26 PACKAGING SOLUTIONSMRC provides Packaging Services for Mercedes Benz India.MRC supplies Export/Speciality Packaging to MercedesMRC has tie-up with a Japanese Packaging Board manufacturer, who has a network of mfg units in IndiaThe box is environment friendly, UV & Water resistant and has a strength equivalent to a wooden boxThe box is for packing Mercedes Spares - Wind shields (carrying 2 Nos.)FRONT VIEWTOP VIEW
27 IN-PLANT LOGISTICSMRC provides In-Plant Logistics support to KSB Pumps, Vambori, Ahmednagar.MRC performs various in-plant operations for KSB Pumps’ foundry division.Operations include Fettling, Shot blasting, Pre-machining, Heat treatment and loading and unloading of castingsMRC also coordinates with KSB vendors to get required output of C.I and SteelMRC has reduced rejections at KSB by doing PDI at Vendors’ endMonthly tonnage for C.I is 200 tons and for Steel is tons
28 MRC is also responsible for transportation from FG Store to L&T IN-PLANT LOGISTICSMRC provides In-Plant Logistics support to L&T, Ahmednagar Switchgear Works.MRC receives Finished Goods from L&T production deptMRC consolidates material from three modules of L&TMRC verifies material/pallets receiptMRC prints Delivery Notes & segregates as per delivery locationsMRC arranges vehicle and despatches to all domestic and export consignmentsMonthly stock verificationMRC is also responsible for transportation from FG Store to L&TRegional Warehouses.
29 CONTRACT MANUFACTURING MRC provides Contract Manufacturing support for KSB Pumps, Pune.MRC has set up a new manufacturing facility of 50,000 sq. ft. for KSB PumpsMRC has invested in the requisite infrastructure such as Machinery, Material handling equipment, Manpower, etc.MRC performs various activities like piping, fabrication, assembly, hydro testing & packaging at the facilityThe facility is located at MIDC Chinchwad, within 1Km of KSB PPD Division.
31 MRC also manages the RDIL distribution network at Lucknow. RETAIL DISTRIBUTIONMRC manages the Retail Distribution Warehouse at Pune for Reliance Digital.MRC has established a dedicated warehouse facility of 20,000 sq. ft. at WagholiThis facility is RDIL’s Distribution Center for IT & Accessories, Consumer Electronics, Home Appliances & Mobile TelephonesReceipts from RDIL warehouse and also from their vendorsMRC has arranged dedicated vehicles for deliveries to RDIL stores or directly to Customers’ addressMRC also manages the RDIL distribution network at Lucknow.
32 RETAIL DISTRIBUTIONMRC manages the Retail Distribution Warehouse for Hypercity, Bangalore.MRC has established a dedicated warehouse facility of 6,500 sq.ft.at WhitefieldMRC receives consumer goods from Hypercity’s various vendorsMRC checks indents for the day and does GRN entry in ERP systemDeliveries of Consumer goods are made either to Hypercity stores or directly to Customers’ addressPerpetual Inventory done every quarter
33 GLOBAL SOURCINGMRC has developed a sourcing network from Asian Countries.The network enjoys relationship with manufacturers in China, Thailand, etc.MRC has started Global Sourcing of specialty products based on customers’ needs.MRC has helped customers to reduce product cost & also improve the availabilityOur Customers are Piaggio, Bajaj Auto, Mercedes Benz etc.
34 MRC provides End to End Services in Sea/Air Freight Forwarding. GLOBAL LOGISTICSMRC provides Freight Forwarding support for its customers.We have set up a Global Logistics Division with offices at Pune, Mumbai, JNPT & ChennaiWe are equipped with IATA & MTO certificationWe are also a WCA family member & our strong international network with agents enable us to manage our customers’ freight movementsOur Customers include Fleetguard, AAM India, ADM Engineering, Bilcare Inc., Bhilosa Industries, Sesagoa, Pratap Plastics, Gargi Chemicals, etc.MRC provides End to End Services in Sea/Air Freight Forwarding.
35 GLOBAL LOGISTICS MEMBERS SERVICES OFFERED Air Freight – Air Exports, Air Imports, Consolidation & CharteringOcean Freight – FCL, Export/Imports, LCL, Chartering & ROROCustoms ClearanceMultimodal/Intermodal Services – Truck+Air, Truck+Ocean, Air+Ocean, Ocean+Truck, Ocean+Air