Presentation on theme: "Put on your thinking caps!"— Presentation transcript:
1Put on your thinking caps! Which bearing would you use on your FIRST robot?: plastic, metal or bronzeWhy did you choose that particular bearing?Which type of bearing would you choose to use on a lawn mower or farming equipment?Which type of bearing would you choose to use on an outboard, high-speed boat motor?Remember your answers … you might be surprised!
3Overview Who is igus? What is the Y.E.S. Program? Put your thinking cap back on!Plastic vs. the other guysOur productsReal-world application examplesBenefits of plastic components
4Catalog items from stock. Who is igus Inc.?Forty years of experience in industrial machinery components for the motion control industryLarge R&D effort to test wear behavior of plasticsCurrent product focus: cable carrier, flexible cables, plain bearings, spherical bearings, linear bearings and slidesCatalog items from stock.
5What is the Y.E.S. Program?Y.E.S. stands for the Young Engineers Support ProgramDesigned to foster the mechanical design ideas and inventions of students who have a passion for engineeringFREE product donations provided to all teams participating in FIRST Robotics
6Remember your answers?Which bearing would you use on your FIRST robot?: plastic, metal or bronzeWhy did you choose that particular bearing?Which type of bearing would you choose to use on a lawn mower or farming equipment?Which type of bearing would you choose to use on an outboard, high-speed boat motor?
7Tidbits about bronze bearings DisadvantagesVery sensitive to dirtSensitive to edge pressureHigh temps breaks down oilLow chemical resistanceNot suitable for linear movementsSensitive to impacts and oscillationsAdvantagesVery low coefficient of friction possibleHigh precisionHigh rotational speeds possible (1,200 SFM)High PxV value possible (50,000 PV)
8Tidbits about plastic bearings AdvantagesLightweightNo lubrication neededMaintenance-freeDry-runningVibration-dampeningDirt- and dust-resistantCorrision-resistantDisadvantagesSensitive to extreme temperatureSensitive to extremely high loadsSensitive to extremely high, constant speeds
9Plastic vs. Bronze Iglide® Oilite Bronze Max PSI: up to 21,750 PSI 8,000 PSIMotion: Any (including dual) HS rotatingShafting: Any (soft/SS/HR/steel) Carbon steel, hardGrades available: OverDirty environments: Yes NoResists squeaking: Yes Only if it’s oiledEdge loading: Yes NoUnderwater: Yes NoSuitable for clean rooms: Yes NoPlastic Contact Yes NoService life predictors: Yes ?Technical data available: Yes ?
10Edge pressure F metal bearings plastic bearings The bearing material has a low flexibility:the contact surface between shaft andbearing is only a point.High specific pressure (load per mm²)High wear of the bearingShaft could be consumedThe bearing material has a high flexibility:the contact surface between shaft andbearing is a bigger surfaceLower specific pressure (load per mm²)Lower wear of the bearingShaft will be not consumed!
11A closer look at iglide plastic bearings Features:Long-lastingSelf-lubricatingMaintenance-freeDust- and dirt-resistantMore than 7,000 metric and inch bearing sizes and styles from stock
12In the real world Benefits of iglide J Iglide J on lawn mower deck Enables pivoting and linear movement in caster wheelPlastic bearings outperformed bronze in every testBenefits of iglide JWithstands high edge pressureWithstands high impact/shock loadsCompensates for edge loadsGreat wear resistance with high loadsNo grease, no maintenanceCorrosion-resistant
13In the real world Mercury Marine Iglide G300/D on outdoor, high-speed boat motorIglide D enables tilt and trim of the motor in the steering mechanism and transform assemblyIglide G300 is used in oscillating pivot jointsBenefits of iglide JEliminates the need for grease, which contaminates water and potentially harms wildlifeEliminates maintenanceLow water absorptionLow coefficient of frictionCorrosion-freeIn depth test data and predictability methods
15In the FIRST arena Carmel High School, Team 868 Products used Used on: Iglide bearingsIgubal® spherical bearingsUsed on:Shooting systemRoller systemBenefits:LightweightReduced weight of the robot by 20 pounds!Iglide (inside wheel mechanism)
16A closer look at igubal spherical bearings FeaturesSelf-aligningOil-freeIncludes spherical, clip, pillow block and rod end bearings
17In the real world Benefits of iglide J Big Cat Human Powered Vehicles Igubal spherical bearings on a recumbent tricycleEnables lighter, cleaner and more reliable steering for the riderBenefits of iglide JSelf-aligning, which diverts the need for exact placement of shafts/housingLubrication-freeCorrosion- and wear-resistant80% lighter than steelExcellent vibration-dampeningigubal rod end
18“The igubal bearings do a better job of absorbing vibration from wheel to arms. We also can use a really large rod end without increasing the weight too much. This in turn enables us to use a stiffer rod which produces better wheel alignment.”~Paulo Camasmie, president of Big Cat Human Powered Vehicles
19In the FIRST arena Upper Darby High School, Team #357 Products used 34 igubal spherical bearings253 iglide Z bearingsDryLin S aluminum shaftingUsed on:Shooting systemRoller systemBenefits:LightweightSelf-aligningMaintenance-free, which saved the team a lot of time!
21A closer look at DryLin R linear bearings Features:Corrosion-resistantDirt-resistantVibration dampeningIdeal alternative to re-circulating ball bearings
22In the real world Benefits of DryLin R International Climbing Machines DryLin R on a climbing machineAids machine in scaling walls to eliminate hazardous chemicals from various locations such as bridges, ships and towersBenefits of DryLin RDurableLightweight, which makes it much easier for the machine to easily adhere to surfaces
23“The quality of the igus products has been exceptional.” The climbing machine is remotely operated by humans safe on the ground.DryLin R“The quality of the igus products has been exceptional.”~Sam Maggio, ICM president
24In the FIRST arena Parkview/North Little Rock High School Products usedDryLin REnergy ChainUsed on:Scissor-lift moduleBody of robot to protect wiringBenefits:Increased the efficiency of the module by 50%Lightweight
25A closer look at DryLin linear guide systems Features:Corrosion-resistantLightweightLubrication-freePerfect for diverse, extreme environments
26In the real word Benefits of DryLin W Schneider Packaging DryLin W on a bottle-packaging machineActs as a vertical guide for a grabbing deviceBenefits of DryLin WAble to maintain 24-hour/four cases per minute operation scheduleLightweightMaintenance-freeCorrosion-resistant
27In the FIRST arena Gross Pointe North Public Schools, Team #1189 Products usedDryLin NUsed on:Slide/plunger system, which enabled the robot to shoot game balls into goalsBenefits:LightweightMaintenance-freeEasy to install
28A closer look at Energy Chain All-plastic cable carriersGuides, protects and extends the service life of cables and hoses on automated machineryUsed in industries such as:RoboticsAerospaceAutomotiveMachine tools
29In the real world Benefits of Energy Chain Case IH Energy Chain on a seed planterGuides and protects hydraulic hosesEliminates debris build-upAids in the retraction process of the planterBenefits of Energy ChainLightweightReliable – projected to last for the life of machine, which is 10 yearsCorrosion-resistant
31In the FIRST arena Poudre High School, Team #159 Products used Energy ChainUsed to:House and protect cables and wires on robotBenefits:LightweightStrong enough to endure all bumps, scrapes and shoving that the robot enduredEnergy Chain
32Good luck to all FIRST teams! Visit to request additional igus products!