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1 LEAD ACID BATTERY RECYCLING Eco-Friendly Recycling We Recycle to Save Environment Determined to Lead Certificate No. IND96120 008 26135/A/0001/En 043-C.

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Presentation on theme: "1 LEAD ACID BATTERY RECYCLING Eco-Friendly Recycling We Recycle to Save Environment Determined to Lead Certificate No. IND96120 008 26135/A/0001/En 043-C."— Presentation transcript:

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2 1 LEAD ACID BATTERY RECYCLING

3 Eco-Friendly Recycling We Recycle to Save Environment Determined to Lead Certificate No. IND /A/0001/En 043-C

4 We Recycle to Save Environment Eco-Friendly Recycling ABOUT GRAVITA…  Established in the year 1992  Dedicated to Secondary Lead Metal since past 19 years  Over 500 plus Lead Professionals placed globally  The company is head quartered at Jaipur (India) with presently owing 9 recycling facilities spread over the four continents & Supplied 39 Plants all over the Globe. INDIA

5 We Recycle to Save Environment Eco-Friendly Recycling OUR MAJOR BUSINESS VERTICALS… International Business  Import & Mercantile export of Lead Raw Materials &  finished Products Turnkey Projects  Lead Recycling, Smelting and Refining Plants: End to End Solutions  Process & Pollution control Technology  Technical Consultancy to establish Lead Battery Recycling Projects Manufacturing Operations  Lead Smelting, Refining, Alloying, Oxides (LSO, Red Lead & Litharge) Continuous R & D with Operational Excellence creates difference ” ”

6 We Recycle to Save Environment Eco-Friendly Recycling WHY LEAD RECYCLING… ?  Secondary Production of Lead (Recycling) from Scrap results in less Solid Wastes, uses less energy & reduces the consumption of minerals resources compared to the Lead Production from Ores.  Lead Battery Scrap is a Hazardous waste and unsafe disposal creates Environmental / Health problems.  Careful Recycling is essential, beneficial & cost effective in comparison to its safe disposal cost.

7 We Recycle to Save Environment Eco-Friendly Recycling LEAD OXIDES BATTERY RECYCLING CYCLE…  Lead is the 5 th most widely used Metal on earth  Lead has highest rate of recycling among all Ferrous & Non-Ferrous Metals  Lead is only metal on earth which retains its 100% Chemical & Physical properties, irrespective of any number of recycling  Worldwide production of secondary Lead has increased substantially in the past decade. NEW BATTERY END USER USED BATTER Y PLASTI C LEAD METAL IN GRIDS ACID FOR NEUTRALIZATI ON Calcium Sulphate LEAD INGOTS PLASTIC PELLETS NEW COVERS & CASES NEW GRIDS

8 We Recycle to Save Environment Eco-Friendly Recycling TYPICAL COMPOSITION OF LEAD-ACID BATTERY SCRAP… Grid plate Positive plate Micro porous separator Negative Plate Positive plate pack Positive cell connection Electrolyte-tight seaing ring Negative pole Negative cell connection Negative plate pack Valve adapter and valve Component by weightPercent Metallic Lead3030 Lead sulphates/oxides45 Plastic7 Acid15 Residuals3 TOTAL100

9 We Recycle to Save Environment Eco-Friendly Recycling  BATTERIES  Emerging demand of UPS  Invertors  Power systems in Telecomm, Automobile & Other fields  ROLLED AND EXTRUDED PRODUCTS  PIGMENTS & CHEMICALS  AMMUNITION & SHOTS  MISCELLANEOUS  ALLOYS  CABLE SHEATHING ” CONSUMPTION SEGMENTATION ” The total Lead metal consumption in batteries has increased in the past decade whereas the use in paints has decreased

10 Eco-Friendly Recycling We Recycle to Save Environment STEPS INVOLVED IN ECO-FRIENDLY LEAD RECYCLING PROCESS  Collection of whole wet BATTERIES  Safe Storage of Batteries  Battery Cutting/Crushing & Separation of Lead bearing material & other component along with Neutralization of Acid/Electrolyte  Smelting in Closed compact Furnace with Effective Pollution Control Equipments  Highly Efficient Refining Process  Effective control of the fumes & gases generated during operation of furnaces  Proper treatment of wet & solid effluents generated while pollution control

11 We Recycle to Save Environment Eco-Friendly Recycling WHAT WE OFFER…  Used Lead Acid Battery Recycling : An Environment Friendly Technology.  Lead Refining & Lead Alloying : A Proven Technology.  Lead Oxide Manufacturing : An Efficient Process & Plant for Litharge, Red Lead & Lead Sub-Oxide (Grey Oxide).  Training of Personnel for Smelting, Lead Refining / Alloying Techniques & Processes.

12 We Recycle to Save Environment Eco-Friendly Recycling  Plant Layout  Structural Designing  Engineering of Plant & Machinery OUR INVOLVEMENT…  Supply of complete Plant With Technical Know-How  Erection supervision at your site  Commissioning of plant with training of personals

13 We Recycle to Save Environment Eco-Friendly Recycling COMPONENTS OF LEAD RECYCLING… Battery Cutting Machine & PP Crusher OR Battery Crushing & Hydro separation Unit Acid Draining/Acid Neutralization System Smelting Furnace – Rotary Type Complete Pollution Control Equipments Refining /Alloying Furnace Fugitive Emission Control System Ingot Casting Machine

14 Eco-Friendly Recycling We Recycle to Save Environment PROCESS FLOW CHART

15 Eco-Friendly Recycling We Recycle to Save Environment REFINED LEAD / PURE LEAD…* Elements Composition in % Antimony (Sb)0.001% (max) Arsenic (As)0.001% (max) Tin (Sn)0.001% (max) Copper (Cu)0.001% (max) Bismuth (Bi)0.025% (max) Iron (Fe)0.001% (max) Nickel (Ni)0.001% (max) Silver (Ag)0.003% (max) Zinc (Zn)0.001% (max) Calcium (Ca)0.0005% (max) Sulphur (S)0.0005% (max) Aluminum (Al)0.0005% (max) Lead (Pb)99.970% (min) * Typical composition as per LME standards

16 Eco-Friendly Recycling We Recycle to Save Environment ENVIRONMENT…  Most critical part of ‘Lead Recycling Operation’ is of Air Pollution Control  Lead Recycling Plants should be specifically designed to meet specific norms of particular country’s guide-line  All Environmental Standards, Which has serious concern in Lead Smelting Operations are:  Ambient Air Standard  Stack Emission Standard  Effluent Discharge Standard  Solid Waste Disposal Limits  Noise Levels  Occupational Exposure of work force

17 We Recycle to Save Environment Eco-Friendly Recycling 16 TREATMENT SYSTEMS… The effective Pollution Control Equipments consist of the following :  Dust Collector  Cyclone  Cooling Tower  Bag House  Wet-Scrubber  Chimney

18 Eco-Friendly Recycling We Recycle to Save Environment SUMMERY … 17  Lead Acid Battery Scrap Recycling is essential for mankind as well as for Industry survival  Recent technological deployments made Lead Battery Scrap Recycling Operations as Environment-friendly Increasing Environmental Awareness makes this operation more professional & technical, which finally leads to highly economic viability “ ”

19 Eco-Friendly Recycling We Recycle to Save Environment 501, Gravita Tower, A-27 B, Shanti Path, Tilak Nagar JAIPUR (Rajasthan) INDIA Phone: , , Fax: Website : LEAD ACID BATTERY RECYCLING Certificate No


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