Presentation on theme: "Automation Systems & Testers"— Presentation transcript:
1 Automation Systems & Testers ¬ VT-ASYSTAutomation Systems & Testers2014
2 Facts of VIDEOTON Group ¬ VT-ASYSTFacts of VIDEOTON GroupA privately owned, financially strong, vertically integrated industrial group in low-cost EuropeA competent multi-commodity supplier of complete products, modules and partsA European EMS providerA turn-key contract manufacturing partner for outsourcing and transfer projectsA complex service provider owning and operating industrial parks
4 1996 2012 3,5 Mill € 89,8 % 27 21 12 Fact of VT-ASYST ¬ VT-ASYST EstablishedVT-ASYST Ltd.Annual turnover199620123,5 Mill €89,8 %as Special Machine BU(2013)AutomotiveEngineeringMachiningAssemblingEngineeringMachiningAssemblingProgrammingInstalling272112engineersmillers, turnerstechniciansEngineering, machining, assembly, programming, install. All parts of making special machines are in one hand. With a strong background support of VIDEOTON.
5 Engineering Engineering ¬ VT-ASYST Main activity of VT-ASYST Ltd. is based on engineering work. Our engineering groups include well-trained engineers. Engineers are supported all programs, and equipments, what is needed for high-quality work.Engineers∑Mechanical Designer12Automat. Engineer (PLC)7Measuring Engineer3PC Software EngineerManufacturing Engineer2
6 Production of parts ¬ VT-ASYST The Business Unit has its own tool shop, therefore we are able to manufacture the designed parts in-house. Our main machines are supported by CAM.Machining with CAM:Machining without CAM:Milltronics VM 25XTMax. process dimension: 1524 x 635 x 610 mmProcess accuracy: 0,005 mmMilling machine 3 pcsCNC Lathe Machine 3 pcsFlat Grinder 2 pcFehlmann Picomax 100 CNC-3 (2 pcs):Max. process dimension: 800 x 400 x 450 mmProcess accuracy: 0,01 mmWelding:STAMA-FANUC MC014 Robodrill:Max. process dimension: 480 x 360 x 280 mmProcess accuracy: 0,01 mmCO2, argon protective gas arc weldingAluminum and acid resistant materials weldingHardford VMC-1020:Max. process dimension: 1020x 500 x 400 mmProcess accuracy: 0,02 mmTNL-85A II Lathe with C-axe machiningMax. process dimension: 130 mmLength: 500 mm
7 ¬ VT-ASYSTAssemblyAssembly:Machines that we design are assemblied, adjusted and tested at our own plant.If required, we can provide area for test run.Only fully functional machines after Factory Acceptance Test (FAT) are delivered.
8 Sometimes our capacity is not enough … ¬ VT-ASYSTCo - operationSometimes our capacity is not enough …We have good relationships with local small contractors. If there is a temporary capacity shortage, our partners give us stable and reliable hand.
9 We made it… ¬ VT-ASYST Half automated manufacturing support machines: Heating machinesWashing machinesGlueing machinesScrewing machinesAdjusting machines
10 We made it… ¬ VT-ASYST Half-automated assy machines: Precision dosing systemApplication of humanoid robotsFeeding, assembly, press fitting
11 We made it… ¬ VT-ASYST Screwing machines: Servo screwdriver Pneumatic screwdriver1;2,5; 3 axies manipulatingMoving by robots (Scara or chartesien)Data acquisitionIntegration into special machines or assembly lines
12 We made it… ¬ VT-ASYST Riveting machines: Application of BalTec riveting machineSingle or multi spindle versionForce-way measuringData acquisitionIntegration into special machines or assembly lines
13 We made it… ¬ VT-ASYST Press Fitting Machines: Up to 50 kN Force - way measuringPneumatic, Hidraulic, or servo-pressesParts check (Poka-Yoke)
14 We made it… ¬ VT-ASYST Pipe Press Fitting Machine: Hidraulic press Force - way measuringAutomated glueing and pipe manipulatingPressing force 15 kNParts check (Poka-Yoke)
15 We made it… ¬ VT-ASYST Fully automated assy machines: Servo motion Application of robots, etc.Similar as half automated assy…
16 We made it… ¬ VT-ASYST Half Automated Testers: Feeding by operator Functional testingHigh Voltage TestingResistance & Insulation MeasuringScrap separatorMarking parts by ink jet or laser markerTraceability with RF IDData Acquisition by PC
17 We made it… ¬ VT-ASYST Fully Automated Testers: Feeding by manipulatorsFunctional testingHigh Voltage TestingResistance & Insulation MeasuringForce-way measuringPneumatic manipulatorsRobotsMarking parts by ink jet or laser marker or labelingTraceability with RF IDData Acquisition by PC
18 We made it… ¬ VT-ASYST Hand-switch Functional Tester: Functional testing and 3D Force-way measuring6-axis humanoid robot and pneumatic manipulatorsSymbol recognizingAutomatic labeling or scrap separatingData Acquisition by PC
19 We made it… ¬ VT-ASYST Assembly and tester line: Multiple PLC control Traceability with RF IDCovering and rivettingCustomer dimension measuringSwitch point adjusting by low voltage, high currentFunctional TestingResistance & Insulation Measuring, etc.Data Acquisition by PC
20 We made it… ¬ VT-ASYST Assembly , pressing and screwing machine: Assembly workstation with equipment supportServo press (max. 55kN) with force-way measuringAC servo-screwdriving with carthesian robotPrecision weight measuringData Acquisition by PC (barcode, network, etc.)
21 We made it… ¬ VT-ASYST Or any other combination of previous groups: BOSCH TS1, TS 2 conveyorIndexer table, LS 280 indexer lineApplication of Robots, Lasers, Servos…Feeding, Assembling, Testing, Marking, Acquisition
22 Component production: ¬ VT-ASYSTOther ActivitiesComponent production:Production of parts are undertaken according to the drawings provided for us. Unique parts, small batches of components, samples can be produced.Modification of machines:Modification and modernization of old equipments are undertaken to make them suitable for their new purposes and to be up-to-date.Manufacturing of jigs, fixtures, stands, equipments:Complete solutionIf you need an assy line then you need some jigs like a shim feeder or master pieces.