Presentation on theme: "Automation Systems & Testers"— Presentation transcript:
1Automation Systems & Testers ¬ VT-ASYSTAutomation Systems & Testers2012
2Facts of VIDEOTON Group ¬ VT-ASYSTFacts of VIDEOTON Groupthe largest Hungarian industrialgroup in local private ownership.a cost-effective integrated contractmanufacturer.a multi-commodity supplier forAutomotive, Household, Industrial,and Communication markets.a professional regional EMSprovider with extended engineeringservices.a service provider in all areas ofoperation incl. logistics, engineering,HR, quality, facility management.
4Fact of VT-ASYST ¬ VT-ASYST Established in (VT Informatics Ltd. Special Machines Business Unit)First Assembly Line (Philips loudspeaker box assy line)2010 New Building for Business Unit2012 BU operates as standalone companyVT-ASYST Ltd.Annual turnover approx. 2 million € / yearEmployees: Engineering: 32 Machining 19, Technician 12 QC 1, Supervisor 2, Other 6Engineering, machining, assembly, programming, install. All parts of making special machines are in one hand. With a strong background support of VIDEOTON.
5Automat. Electrical Engineer (PLC) 2 4 Measuring Engineer 5 ¬ VT-ASYSTEngineeringEngineeringThe Business Unit has two separated engineer groups. It is mean a smaller one who are faster and closer to manufacturing. And a bigger , who are able to organize developing of the most complicated automated measuring equipment.EngineersEG-1EG-2∑Mechanical Designer6814Automat. Electrical Engineer (PLC)24Measuring Engineer5PC Software Engineer3Manufacturing Engineer
6Production of parts ¬ VT-ASYST The Business Unit has its own tool shop, therefore we are able to manufacture the designed parts in-house. Our main machines are supported by CAM.Machining with CAM:Machining without CAM:Milltronics VM 25XTMax. process dimension: 1524 x 635 x 610 mmProcess accuracy: 0,005 mmMilling machine 3 pcsCNC Lathe Machine 3 pcsFlat Grinder 2 pcFehlmann Picomax 100 CNC-3 (2 pcs):Max. process dimension: 800 x 400 x 450 mmProcess accuracy: 0,01 mmWelding:STAMA-FANUC MC014 Robodrill:Max. process dimension: 480 x 360 x 280 mmProcess accuracy: 0,01 mmCO2, argon protective gas arc weldingAluminum and acid resistant materials weldingHardford VMC-1020:Max. process dimension: 1020x 500 x 400 mmProcess accuracy: 0,02 mmTNL-85A II Lathe with C-axe machiningMax. process dimension: 130 mmLength: 500 mm
7¬ VT-ASYSTAssemblyAssembly:Machines that we design are assemblied, adjusted and tested at our own plant.If required we can provide area for test run.Only fully functional machines after Factory Acceptance Test (FAT) are delivered.
8Sometimes our capacity is not enough … ¬ VT-ASYSTCo - operationSometimes our capacity is not enough …We have good relationships with local small contractors. If there is a temporary capacity shortage, our partners give us stable and reliable hand.
9We made it… ¬ VT-ASYST Operator support machines: PLC controlled operator support (Poka-Yoke)Traceability with RF IDResistance testerScrewdrivers with torque check (servo)One piece flow (Lean Technology)
10We made it… ¬ VT-ASYST Half automated manufacturing support machines: Heating machinesWashing machinesGlueing machinesScrewing machinesAdjusting machines
11We made it… ¬ VT-ASYST Screwing machines: Servo screwdriver Pneumatic screwdriver1;2,5; 3 axies manipulatingMoving by robots (Scara or chartesien)Data acquisitionIntegration into special machines or assembly lines
12We made it… ¬ VT-ASYST Press Fitting Machines: Up to 18 kN Force - way measuringPneumatic, Hidro-pneumatic, or low hidraulic pressesParts check (Poka-Yoke)
13We made it… ¬ VT-ASYST Riveting machines: Application of BalTec riveting machineSingle or multi spindle versionForce-way measuringData acquisitionIntegration into special machines or assembly lines
14We made it… ¬ VT-ASYST Fully automated assy machines: Servo motion Application of robotsFeeding, assembly, press fitting
15We made it… ¬ VT-ASYST Half Automated Testers: Feeding by operator Functional testingHigh Voltage TestingResistance & Insulation MeasuringScrap separatorMarking parts by ink jet or laser markerTraceability with RF IDData Acquisition by PC
16We made it… ¬ VT-ASYST Fully Automated Testers: Feeding by manipulatorsFunctional testingHigh Voltage TestingResistance & Insulation MeasuringScrap separatorPneumatic manipulatorsScara robotsMarking parts by ink jet or laser markerTraceability with RF IDData Acquisition by PC
17We made it… ¬ VT-ASYST Assembly and tester line: Multiple PLC control Traceability with RF IDCovering and rivettingCustomer dimension measuringSwitch point adjusting by low voltage, high currentFunctional TestingResistance & Insulation Measuring, etc.Data Acquisition by PC
18We made it… ¬ VT-ASYST Or any other combination of previous groups: BOSCH TS1, TS 2 conveyorIndexer table, LS 280 indexer lineApplication of Robots, Lasers, Servos…Feeding, Assembling, Testing, Marking, Acquisition
19Component production: ¬ VT-ASYSTOther ActivitiesComponent production:Production of parts are undertaken according to the drawings provided for us. Unique parts, small batches of components, samples can be produced.Modification of machines:Modification and modernization of old equipments are undertaken to make them suitable for their new purposes, and to be up-to-date.Manufacturing of jigs, fixtures, stands, equipments:Complete solutionIf you need an assy line then you need some jigs like a shim feeder, or master pieces.
21Quality Standard: ISO 9001:2008 ISO 14001:2004 ISO 13485 (planned) ¬ VT-ASYSTQuality AssuranceQuality Standard:ISO 9001:2008ISO 14001:2004ISO (planned)
22Thank you for your kind attention! ¬ VT-ASYSTThank you for your kind attention!Please, don’t forget:If you want produce, we give you assist!VT-ASYST Kft.H-8000 Székesfehérvár Berényi uBuilding: No. 187/ATel.:Fax: