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2012 ¬ VT-ASYST Automation Systems & Testers. the largest Hungarian industrial group in local private ownership. a cost-effective integrated contract.

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Presentation on theme: "2012 ¬ VT-ASYST Automation Systems & Testers. the largest Hungarian industrial group in local private ownership. a cost-effective integrated contract."— Presentation transcript:

1 2012 ¬ VT-ASYST Automation Systems & Testers

2 the largest Hungarian industrial group in local private ownership. a cost-effective integrated contract manufacturer. a multi-commodity supplier for Automotive, Household, Industrial, and Communication markets. a professional regional EMS provider with extended engineering services. a service provider in all areas of operation incl. logistics, engineering, HR, quality, facility management. Facts of VIDEOTON Group ¬ VT-ASYST

3 Corporate Structure ¬ VT-ASYST Integration Prime contracting Holding Manufacturing Services Innovation centers PCBA + Assembly Part manufacturing Videoton Electronic Assembly Services Videoton Electronic Assembly Services Videoton Electronic Assembly Services Videoton Electronic Assembly Services VT Ukraine VT Plastic VTCDVTCD KVJKVJ VT Metal VT Elektro-Plast VTBH-DZUVTBH-DZU STS Group VT Enclosures & Stampings VT Enclosures & Stampings VT Enclosures & Stampings VT Enclosures & Stampings STS Technology VT Artrans VT Transman PannonjobPannonjob PannonfacilityPannonfacility STS Pro2 Services PQSPQS FuelcellFuelcell Rhinolight HilaseHilase HolograficsHolografics VT Engineering Development VT Automotive Electronics VT Automotive Electronics VT Automotive Electronics VT Automotive Electronics Industrial Park Company VentifiltVentifilt VT Precision VT-SystemtechnicsVT-Systemtechnics VT-ASYST VT-ASYST VT-ASYST VT-ASYST

4 Fact of VT-ASYST Established in 1996 (VT Informatics Ltd. Special Machines Business Unit) First Assembly Line (Philips loudspeaker box assy line) 2010 New Building for Business Unit 2012 BU operates as standalone company VT-ASYST Ltd. Annual turnover approx. 2 million / year Employees: Engineering: 32 Machining 19, Technician 12 QC 1, Supervisor 2, Other 6 ¬ VT-ASYST Engineering, machining, assembly, programming, install. All parts of making special machines are in one hand. With a strong background support of VIDEOTON.

5 Engineering The Business Unit has two separated engineer groups. It is mean a smaller one who are faster and closer to manufacturing. And a bigger, who are able to organize developing of the most complicated automated measuring equipment. Engineering EngineersEG-1EG-2 Mechanical Designer6814 Automat. Electrical Engineer (PLC)246 Measuring Engineer056 PC Software Engineer033 Manufacturing Engineer303 ¬ VT-ASYST

6 Production of parts The Business Unit has its own tool shop, therefore we are able to manufacture the designed parts in-house. Our main machines are supported by CAM. TNL-85A II Lathe with C-axe machining Max. process dimension: 130 mm Length:500 mm Fehlmann Picomax 100 CNC-3 (2 pcs): Max. process dimension:800 x 400 x 450 mm Process accuracy: 0,01 mm Machining with CAM: STAMA-FANUC MC014 Robodrill: Max. process dimension:480 x 360 x 280 mm Process accuracy: 0,01 mm Hardford VMC-1020: Max. process dimension:1020x 500 x 400 mm Process accuracy: 0,02 mm Machining without CAM: Milling machine 3 pcs CNC Lathe Machine 3 pcs Flat Grinder 2 pc Welding: CO2, argon protective gas arc welding Aluminum and acid resistant materials welding Milltronics VM 25XT Max. process dimension:1524 x 635 x 610 mm Process accuracy: 0,005 mm ¬ VT-ASYST

7 Assembly: Machines that we design are assemblied, adjusted and tested at our own plant. If required we can provide area for test run. Assembly Only fully functional machines after Factory Acceptance Test (FAT) are delivered. ¬ VT-ASYST

8 Co - operation We have good relationships with local small contractors. If there is a temporary capacity shortage, our partners give us stable and reliable hand. Sometimes our capacity is not enough … ¬ VT-ASYST

9 We made it… Operator support machines: PLC controlled operator support (Poka-Yoke) Traceability with RF ID Resistance tester Screwdrivers with torque check (servo) One piece flow (Lean Technology) ¬ VT-ASYST

10 We made it… Half automated manufacturing support machines: Heating machines Washing machines Glueing machines Screwing machines Adjusting machines ¬ VT-ASYST

11 We made it… Screwing machines: Servo screwdriver Pneumatic screwdriver 1;2,5; 3 axies manipulating Moving by robots (Scara or chartesien) Data acquisition Integration into special machines or assembly lines ¬ VT-ASYST

12 We made it… Press Fitting Machines: Up to 18 kN Force - way measuring Pneumatic, Hidro-pneumatic, or low hidraulic presses Parts check (Poka-Yoke) ¬ VT-ASYST

13 We made it… Riveting machines: Application of BalTec riveting machine Single or multi spindle version Force-way measuring Data acquisition Integration into special machines or assembly lines ¬ VT-ASYST

14 We made it… Fully automated assy machines: Servo motion Application of robots Feeding, assembly, press fitting ¬ VT-ASYST

15 We made it… Half Automated Testers: Feeding by operator Functional testing High Voltage Testing Resistance & Insulation Measuring Scrap separator Marking parts by ink jet or laser marker Traceability with RF ID Data Acquisition by PC ¬ VT-ASYST

16 We made it… Fully Automated Testers: Feeding by manipulators Functional testing High Voltage Testing Resistance & Insulation Measuring Scrap separator Pneumatic manipulators Scara robots Marking parts by ink jet or laser marker Traceability with RF ID Data Acquisition by PC ¬ VT-ASYST

17 We made it… Assembly and tester line: Multiple PLC control Traceability with RF ID Covering and rivetting Customer dimension measuring Switch point adjusting by low voltage, high current Functional Testing Resistance & Insulation Measuring, etc. Data Acquisition by PC ¬ VT-ASYST

18 We made it… Or any other combination of previous groups: BOSCH TS1, TS 2 conveyor Indexer table, LS 280 indexer line Application of Robots, Lasers, Servos… Feeding, Assembling, Testing, Marking, Acquisition ¬ VT-ASYST

19 Component production: Production of parts are undertaken according to the drawings provided for us. Unique parts, small batches of components, samples can be produced. Other Activities Modification of machines: Modification and modernization of old equipments are undertaken to make them suitable for their new purposes, and to be up-to-date. Manufacturing of jigs, fixtures, stands, equipments: Complete solution If you need an assy line then you need some jigs like a shim feeder, or master pieces. ¬ VT-ASYST

20 Preferences ¬ VIDEOTON ¬ VT-ASYST

21 Quality Assurance Quality Standard: ISO 9001:2008 ISO 14001:2004 ISO 13485 (planned) ¬ VT-ASYST

22 Thank you for your kind attention! VT-ASYST Kft. H-8000 Székesfehérvár Berényi u. 72-100 Building: No. 187/A Tel.: 00 36 22 533 620 Fax: 00 36 22 533 624 E-mail: asyst@asyst.videoton.huasyst@asyst.videoton.hu ¬ VT-ASYST Please, dont forget: If you want produce, we give you assist!


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