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1 Copyright 2005 All Rights Reserved A-dec 500 INSTALLATION.

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Presentation on theme: "1 Copyright 2005 All Rights Reserved A-dec 500 INSTALLATION."— Presentation transcript:

1 1 Copyright 2005 All Rights Reserved A-dec 500 INSTALLATION

2 2 Copyright 2005 All Rights Reserved A-dec 500 Installation Objectives: To make your installation: l Better, l Faster, l Easier, l Safer.

3 3 Copyright 2005 All Rights Reserved A-dec 500 Installation n Refer to the A-dec 500 Installation Guide l Page ii n Equipment Installation Box 1: Chair (Install Guide) Box 2: Front Mount (contains box 4 for floor box when delivery system is ordered) Box 3: Delivery System Box 5: Support Link Box 6: Assistants Instrumentation Box 7: Lower Arm Box 8: Support Center Box 9: Monitor Mount Box 10: Light

4 4 Copyright 2005 All Rights Reserved A-dec 500 – 1 Package – 10 boxes Box 1: Chair (Install Guide) Box 2: Front Mount (contains box 4 for floor box when delivery system is ordered) Box 3: Delivery System Box 5: Support Link Box 6: Assistants Instrumentation Box 7: Lower Arm Box 8: Support Center Box 9: Monitor Mount Box 10: Light

5 5 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Be familiar with the all-in-one Installation Instructions l Retain with equipment or for future n Numbered boxes: l Indicate the sequence of installation l Allow you to stage equipment l Inventory the modules before starting the install n Full size templates are available parts book p.2: l A-dec 500 Product l 511 Chair l Floor box n Checklist Review

6 6 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Tools Recommended: l Sizes are all SAE, no metric l Hex Key Set (inch) l Phillips & standard screw drivers l Socket wrench set (SAE) l Snap ring tool l Adjustable wrench l Needle nose pliers l Combination wrench set (SAE) l Standard pliers l Diagonal cutters l Hammer l Wire strippers l Level

7 7 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Additional tools that might be helpful: l Chapman tool set l Taps and T handle n Other: l Tape l Extra cable ties l Paper towels or rags l Umbilical stringer ( ) l A-dec Barbs and Fittings Kit ( ) l 5/16 barb fittings ( ) l 5/16 Sleeves ( ) l Dry Cartridges ( ) l Wet Cartridges ( )

8 8 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Be familiar with the Legris air tubing connectors 1. Ensure end is cut square 2. Push into connector fully Pull on tubing to check grip on tubing 3. To release tubing from connector, push on outer ring while pulling tubing out n Leave service length to avoid side loading the fitting which could create an air leak n Currently used only on the new 5/16 size air tubing connections.

9 9 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n General l Managing Cords and Tubing Route in spaces provided Trim tubing to length Cable tie cords and cables into neat coils l Covers have a low profile and must not have any interference to fit properly l Neatness counts!

10 10 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n General l CAUTION: Keep hands/fingers clear – this is a new chair with different pinch points to be aware of l Covers and Upholstery Leave them off and set, safely, aside until the installation is complete

11 11 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n General l Start all the fasteners before tightening any For example the 3 on the back support Or the 2 button heads for mounting the Cam l Leveling Rough – do this to maintain tension or prevent movement Final – do this when the install is complete and the instruments installed

12 12 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Chair (Box 1) l About the same size as Cascade Chair box measures 48L x 30W x 31H Base plate is 26 3/4 W x 34 ½ L l Heavier by 100 lbs Weight – 400 lbs (packaged) Use assistance to move Two people recommended Dolly or hand truck

13 13 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Chair on Furniture Dolly l Furniture dolly could be used to move the chair Leave the two shipping straps in position Remove motor pump cover to prevent damage to it Tip chair forward off pallet and onto the seat frame ends Strap dolly to the chair baseplate Lower dolly and chair

14 14 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Chair strapped to Appliance Hand Truck l Leave the two shipping straps in position l Use care when going down or up curbs or steps l Balance carefully

15 15 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Chair l Handholds on seat frame at front and rear Be sure the shipping straps in place l Do not use the armrests

16 16 Copyright 2005 All Rights Reserved Moving the chair n Chair Lifter Tools l Support Link Handle Bolts to support link mount No P/N as yet l Seat Frame Handle Schedule 80 PVC Slides over seat frame No P/N as yet

17 17 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Moving chair on floor: l Furniture/appliance glides, from home improvement centers l Cardboard under base plate n Moving the chair l Lever Width: 3 (7.6mm) Thickness: ¼ (6mm) Length: 14 ½ (37mm) l Glides Hardware store n For tile or wood floors use protective pad under fulcrum

18 18 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Full product dimensions are in the Equipment Catalog n 511 chair template available, order n Chair should be bolted to floor l Anchor kit included l Install Guide page 3

19 19 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Chair l Shipping pin has tag to locate it l Release the swivel brake if the pin is difficult to pull out l Can be left in place to lock out chair swivel if desired l Retain for future use or chair movement. Bags tied to chair for pin and straps. n Power l Air/electric switch connection for Master ON/OFF l ON/OFF button for visual indication of mains power

20 20 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Chair l 3 Tap Feature Label on base plate l Be patient Chair has a soft start feature so it seems slow to start moving (down) Look for the relay LED on the PCB l PCB has test points to operate chair if needed. Note: this will disable the 3 tap feature but it can be re enabled by cycling mains power

21 21 Copyright 2005 All Rights Reserved A-dec 500 Installation Tips n Front Mount (Box 2) l Locate hardware kit l Install the Leveling Cam Raise back up Raise seat frame up Install 2 button head leveling cam screws finger tight l Install the 2 leveling studs until only 2 – 3 threads left

22 22 Copyright 2005 All Rights Reserved Front Mount Installation n Front Mount (Box 2) l The back needs to be full down or the mount will not go on l Tip assembly up to allow mount to hook over the cam l Rough level the front mount at this time using the cam and the 2 leveling studs l Secure the leveling stud flanged washers l Run in the 2 stabilizing screws against the upper structure. Changed to grade 5 from grade 2 Oct 04.

23 23 Copyright 2005 All Rights Reserved Water Bottle on Front Mount n Box 4 is in Box 2 if Delivery System is ordered l Water bottle l Floor box and utilities l Chair air/water manifold n Install the Cap Housing l Hole plug pops out easily when loosened from the bottom l Start button head cap screw for housing l Slide the housing down over the cap screw and tighten the screw l Route tubing through arm and retaining boss l Trim air and water tubing and connect to chair air/water manifold

24 24 Copyright 2005 All Rights Reserved Delivery System n Mounting the Unit (Box 3) l Lube post (LubriPlate) l Add thrust washer l Mount the Delivery System before routing the tubing and wiring l Install rotation stop ring and large snap ring (using your snap ring pliers) n Tension Adjustment l Use 3/32 hex wrench to add tension to delivery arm

25 25 Copyright 2005 All Rights Reserved Delivery System n Mounting the Unit l Lube post (LubriPlate) l Add thrust washer l Mount the Delivery System before routing the tubing and wiring l Install rotation stop ring and large snap ring (using your snap ring pliers) n Tension Adjustment l Use 3/32 hex wrench to add tension to delivery arm

26 26 Copyright 2005 All Rights Reserved Delivery System Tubing Sheath n Delivery System l Install the Spiral Sheath Wait until all delivery system plumbing and wiring installed Start near front and work it forward into the rigid arm Delivery mount pan covers other end l Rotation stops can be set in front or rear holes depending on arm rotation n Foot Control Sheath l Ensure 1/8 tubings are up so they fit in strain relief correctly

27 27 Copyright 2005 All Rights Reserved Floor Box n Floor Box Carton (4) l Packaged with front mount inside box 2 or may be separate n Frame and cover l Flush or non flush mounted l 3 or 10 foot umbilical n Utilities l Air gauge is placed in slot in frame l Chair air/water manifold attaches to lift arm n Water bottle and cap assembly

28 28 Copyright 2005 All Rights Reserved Vacuum and Gravity Adapters n Gravity drain n Vacuum Adapter n More connectors in Parts book P/N P/N

29 29 Copyright 2005 All Rights Reserved Water Bottle Installation n Lube o-ring on receptacle n Water Bottle - quick and easy installation l Align the bottle seam with the cap l Push the bottle straight up l Rotate bottle to the right (counter clockwise)

30 30 Copyright 2005 All Rights Reserved Support Link Installation n Support Link (Box 5) n Install leveling bar with dowel pins and leveling bolt n Install support link l Install the top 2 bolts to hold support link in position l Thread the leveling bolt into the support link and rough level l Use jamb nut to lock it against leveling bar l Lock in position with 4 bolts, tighten to 65 ft-lb l Protect the base plate with a piece of cardboard

31 31 Copyright 2005 All Rights Reserved Support Link Stop Switch n Stop switch assembly (Kit ) l Modify if Lower Arm is to be installed l Make electrical connection at chair stop switch n Mount lower arm to support link l Bearings for top and bottom are Teflon, no lube required l Tighten up on the lower arm set screw adjustment to level

32 32 Copyright 2005 All Rights Reserved Support Link Stop Switch n Install channel on under side of link n Install the lower arm air tubing in the channel n Install the actuator plates with the stand off screws

33 33 Copyright 2005 All Rights Reserved Lower Arm n Leveling Lower Arm l Lift end of arm while tightening the screw with a 3/16 hex wrench n Install end cap l Tuck end of stop tube in at bottom of arm

34 34 Copyright 2005 All Rights Reserved Solids Collector Installation n To Install/Remove the Solids Collector l Solids collector is keyed for removal and replacement l Rotate tubing inlets toward the chair backrest and lift the collector straight up

35 35 Copyright 2005 All Rights Reserved Drain and Vacuum Fittings n Durr fittings for Drain and Vacuum l Adaptors included to fit stub ups l 25mm (¾) to ½ brass connector n Secure fit, barbed ends, o- ring seal, and they swivel l Red o-ring l Lube with silicone grease n Blue retaining clip to secure each connection l Clip

36 36 Copyright 2005 All Rights Reserved Lift Arm Channel n Drain and vacuum tubing l Vacuum Tubing channel On right side for the 25 mm vac l Drain Tubing channel On the left side for the 20 mm drain n Wire clip retains tubing in lift arm channel n Lift arm slots to secure l Foot control l Data cables l Power cords

37 37 Copyright 2005 All Rights Reserved Hole for Monitor or Light n Knock out hole for monitor post l Dont use hammer to knock out the hole, you could damage the top l Knock hole out from underneath prior to mounting housing on lower arm n CAUTION: Careful of sharp edges

38 38 Copyright 2005 All Rights Reserved Cuspidor n Cuspidor Installation l Leave tubing/cords cable tied l Place rotation stop on post and tighten l Place cuspidor on post, allow it to rest on the post box frame part way down l Route tubing/cord bundle through arm and into lift arm l Align cuspidor with arm and lower on to arm being careful not to impact stop ring

39 39 Copyright 2005 All Rights Reserved Water Bottle on Support Center n Remove cap assembly with 2 screws n Route tubing n Mount bottle housing on support center plate with the 2 screws n Trim tubing and connect to chair air/water manifold

40 40 Copyright 2005 All Rights Reserved Monitor Installation n Insert keyed trim ring n Insert keyed monitor post into support center n Install rotation stop ring n Install monitor rigid arm to post l Route power cord and video cable

41 41 Copyright 2005 All Rights Reserved Dental Light Installation n Chair Mounted Dental Light (Box 10) l Flex arm and head with power cord l Rigid arm l Lower straight post l Post adapter l Trim ring l Stabilization ring l Power cord extension

42 42 Copyright 2005 All Rights Reserved Dental Light Installation n Secure light post with screw through keyhole and into post, tighten firmly n Connect light power cord to extension cord in support arm and rout to power supply n Light flex arm and rigid arm need do not need to be lubricated, there is a Teflon bushing inside n Tighten screw to ensure they are locked together

43 43 Copyright 2005 All Rights Reserved Dental Light Installation n Tighten locking tab retaining screw to ensure ridged arm and flex arm securely locked together

44 44 Copyright 2005 All Rights Reserved A-dec 500 Installation n Dont forget: l The delivery system thrust washer l To lube the water bottle o-ring l The cuspidor swivel stop

45 45 Copyright 2005 All Rights Reserved A-dec 500 Installation n Dont forget: l The cuspidor trim ring, correctly fitted l The monitor mount rotation stop l The light trim ring

46 46 Copyright 2005 All Rights Reserved A-dec 500 Install Checklist n Why have one? l All items installed Chair bolted to the floor l All items work All Stop Switch functions l All items adjusted l All items programmed l Staff informed about equipment operation and maintenance In-service clinic performed by dealer sales or technical rep

47 47 Copyright 2005 All Rights Reserved A-dec 500 Install Checklist n Checklist: l An aid to installation l A reminder for the installer l Retained for reference

48 48 Copyright 2005 All Rights Reserved A-dec 500 Installation Questions 1. Which box is the Installation Guide in? 2. Where is the Floor Box 4 when a Delivery System is included? 3. What should be the first item you look for in a box? 4. Where can the Water Bottle be installed? 5. Can the 3 tap feature be reactivated? How? 6. On which side of the lift arm does the drain tubing go?

49 49 Copyright 2005 All Rights Reserved A-dec 500 INSTALLATION


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