1. PRELIMINARY TRAINING MATERIALS High Performance Plastic Connectors
THORKOM I / II
High Performance Plastic Connectors
July 2009

2. Industrial 5015 Connectors
Introduction
THORKOM I
- Product Features / Unique Selling Proposition
- Connector Styles / Part Number System
- Competitors
THORKOM II
Specials / Custom
Cable Assemblies
Market Segments
Call to Action

3. Introduction
Cooper Interconnect’s Thorkom series of high performance plastic circular connectors are designed to offer easy and reliable mating under harsh conditions.
Thorkom connectors and assemblies are ideal for industrial, medical and monitoring applications where a sealed, safe connection are demanded.
Thorkom II has the added benefit of being IP68 rated for waterproof applications.
Thorkom I
Thorkom II

4. THORKOM I
Thorkom™ I connectors and assemblies have over 50 years of proven reliability in applications all over the world.
The simple push-to-lock and squeeze-to-unlock design provides a sure connection, all in one easy to use, cost effective, interconnect solution. It’s ideal for any application where reliability and cost are important. 4

5. Product Features – Thorkom I
Whether they are used on a single-use disposable medical cable or a piece of industrial electronic equipment that will see hundreds of mating cycles, the Thorkom I series can withstand the toughest environments.
Receptacles are autoclaveable using an optional high-temperature, thermoplastic material.
Receptacles are available in flange mount, bulkhead, straight and right-angle PC board mount.
Flexible mating systems:
- V-Lok mating - pull to unmate.
- P-Lok mating - squeeze to unmate.
Durable interconnect - connect/disconnect – 1000 cycles min.
Low cost
UL approved. 5

6. Unique Selling Proposition
Thorkom I is a low cost, all plastic connector series with an intuitive locking system which has 50 years of real world reliability.
Proprietary P-Lok and V-Lok locking mechanism
Made from high strength, impact resistant thermoplastics
Available in 8 different colors for coding
Easy to assemble

7. Connector Styles
Thorkom I components include many convenient configurations, such as the following options:
7, 12 and 24 position
5 different backshell options
Straight and right angle PC board mount receptacles
Inline cable plugs and receptacles
Square flange and bulkhead panel mount receptacles. 7

8. Part number system TNP 07 - 1 1 TBR 07 - 1 1 - P COLOR COLOR
TNP – Thorkom I Plug (Cable mount only)
TBR, TKR – Thorkom I Inline Receptacle
TNR – Thorkom I SQ. flange Receptacle
TRR – Thorkom I Angled PC Receptacle
07 – 7 contacts
12 – 12 contacts
24 – 24 contacts
Locking styles (Receptacles only)
P – P-Lock – Squeeze to unlock
V – V-Lock – Pull to unlock
For plugs - Select a backshell.
For receptacle – Select a lock type
Select pin or socket contacts as required
* Unless stated, contacts should be ordered separately 8

9. The competition doesn’t stand a chance against Thorkom I
Competitors
The competition doesn’t stand a chance against Thorkom I
THORKOM I
Hypertronics D01 Series limitations:
• The connector body is over three times more expensive
• Are larger, over 70 percent longer body
• Have no environmental seal or protection
• Have more parts, which means longer assembly times
LEMO Redel Plastic 1P Series limitations:
• The connector body is over 12 times more expensive
• Are longer mated construction
• Require potting for waterproof protection
• Are not heat resistant (non-autoclavable)
• Offer 50 percent less mating cycles
• Have stamped contacts
Tyco’s Miniature CPC Series limitations:
• Are complicated construction with several piece parts
• Are only available with stamped contacts
• Are larger, bulky construction, nearly two times bigger 9

10. THORKOM II
Cooper Interconnect’s New Thorkom™ II IP68 rated waterproof connectors are the latest in a long history of high-quality interconnect products.
The simple twist-lock and dual O-ring design provide a solid waterproof connection for any environment where uninterrupted reliability and cost are important.
Q. What is IP68?
A. IP is an industry standard for Ingress Protection.
The first number ‘6’ represents protection from dust and particles, 6 being the highest.
The second number ‘8’ represents protection against liquid/water, 9 being the highest. 10

11. Product Features – Thorkom II
Whether the application is a marine fish finder or electronic equipment on an oil well, Thorkom II connectors and assemblies will keep the connection secure.
Sealed for IP68 waterproof applications
High-temperature stable
Twist locking system with positive detent feedback
Enhanced safety feature prevents accidental unmating
Low cost
Easy to assemble
UV stable 11

12. Unique Selling Proposition
Thorkom II is a low cost, IP68 rated, high performance connector series which can’t be surpassed in price for performance
IP68 performance tested and passed beyond competition’s results
Twist lock has an added safety feature to prevent accidental unmating
Available with field installable backshells and eliminates the need for potting in the field 12

13. Connector Styles
Thorkom II components include many convenient configurations, such as the following options:
7 or 24 position
PC board mount receptacles
Inline cable plugs and receptacles
Field installable and potting backshells
Bulkhead and square flange panel mount receptacles.
Made from UV stable high temp materials 13

14. Part number system T2P 07 A T2R 07 SQ PC
T2P – Thorkom II Plug (Cable mount only)
T2R – Thorkom II Receptacle
07 – 7 contacts
24 – 24 contacts
A – Potting Shell style backshell
B – Field installable backshell OR
JN – Jam nut panel mount receptacle
SQ – Square flange panel mount receptacle
PC – Loaded with straight PC dip contacts
* Unless stated, contacts should be ordered separately 14

15. The competition doesn’t stand a chance against Thorkom II
Competitors
The competition doesn’t stand a chance against Thorkom II
THORKOM II
ConXall/Switchcraft Minicon Series limitations:
• Are IP67 rated, not fully submersible
• Require potting for waterproof protection
• Offer 66 percent less mating cycles
• Are non-heat resistant (non-autoclavable)
Bulgin Buccaneer Series limitations:
• Are bulky, larger and longer construction
• Not heat resistant (non-autoclavable)
• Offer 50 percent less mating cycles
• Performance is questionable under extremes
Tyco’s Miniature CPC Series limitations:
• Have complicated construction with several piece parts
• Are not heat resistant (non-autoclavable)
• Are larger, bulky construction 15

16. Thorkom I vs. Thorkom II Thorkom I Thorkom II Number of positions:
7, 12 and 24
7 & 24
Locking type:
Snap/Squeeze (V-LOK/P-LOK)
Twist
Positive detent feature
Yes
Environmental protection
Splash proof
Waterproof (IP68 rated)
Approvals UL
None, UL pending
RoHS
Number of backshells
5 + overmolds
2 + overmolds
Socket contact types
Machined & Stamped
Machined
Autoclaveable/ Sterilizable
Yes, receptacles only
Yes, upon request
Colors
8 different
Black
Cable mount options
Panel mount options
Yes, Square flange & retainer ring
Yes, Square flange and Jam nut
PCB mount options
Yes, Right Angle & Straight
Yes, Straight PC mount
Part ordering
Each item separate
One part number + contacts 16

17. Good to Know
Thorkom II uses the same screw machine contacts as Thorkom I.
All PCB mount connectors come with contacts pre-loaded, so the customer does not have to buy them separately. – Thorkom II
The same crimp and insertion tools can use for Thorkom I and II.
Thorkom II offers a potting shell and field installable backshells for both sizes, 7 & 24.
When ordering a cable mounted part, the backshell / potting shell comes with the connector as a complete item. – Thorkom II
Contacts are rated for high power at 5 Amps.
Thorkom II connectors are capable of greater than 1000 mating cycles with no loss of performance.
Most parts are available with optional Polysulfone, a high temperature material able to withstand the sterilization process in the medical field.
Enhanced safety feature prevents accidental unmating. 17

18. SPECIALS / CUSTOMS 18

19. Specials / Custom Custom indexing/clocking Custom configurations
Mixed orientation (Hermaphroditic)
Color coding
Initial grounding pin 19

20. Cable Assemblies Design Features Molding Stamping Contact crimping
Reduces costs—no additional labor required
Factory prewired—ready to install
No special tools required
Better appearance and environmental protection
Standard overmolds in stock or a custom version can be made to the customer’s requirements
Low cost manufacturing base
ISO-9000 & AS-9100 approved facility
Molding
Stamping
Contact crimping
Wire/Cable cutting & stripping
Marking
Testing
Bonding
Welding 20

21. MARKETS & APPLICATIONS21

22. Market Segments
Industrial Machines                  Trailer Hitches       Lawn Care Equipment
Video Surveillance                               Boats and Boat Accessories          Outdoor Lighting
Golf Carts                                            Traffic Control Boxes                          Gas Pumps
Bus and Truck Mirrors                         Water Filtration and Purification       Construction Equipment
Greenhouse Equipment                       Irrigation Equipment                           Machine Tools
Oil Drilling Equipment                          Tow Truck Controls                         Signs (Portable Road Work)
Aircraft Ground Equipment                 ATVs                                                 Solar Panels / Photovoltaic syst.
Hot Tubs and Spas                             Rail Control Systems                           Food Processing Equipment
Aquaculture                                        Cellular Phone Base Stations             Off-Road Vehicles
Paint Spray Systems                           Medical Devices                                  Farm Equipment
RVs and Accessories                          Scissor Lifts                                       Automotive Accessories
Recreational Vehicles                          Fork Lifts                                           Welding Equipment
Generators                                         GPS Tracking Systems Metering systems 22

23. Sales Tools Launch Package Cooper Thorkom CD Catalog
Cooper provides excellent marketing communication tools to help deliver the message of outstanding value
Launch Package
Cooper Thorkom CD Catalog
Introductory Sales Memo
Six square summary (Internal)
Opportunity-at-a-Glance (External)
Sample packs – Due August 30th
Agents/Reps/Distributors - Contact Trish DuBois for catalogs. CI Sales teams may order directly through Lettergraphics 23

24. CALL TO ACTION 24

25. Upcoming releases
The entire Thorkom I product line is available today.
All 7 position Thorkom II connectors are complete except the field installable and jam-nut receptacle – Due August 30th
All 24 position Thorkom II connectors are complete except the field installable plug, receptacle and jam-nut receptacle – Due September 7th
Cooper has applied for UL and anticipates approval by November 2009. 25

26. Call to Action The competition doesn’t stand a chance against Thorkom.
If your customers mention names like Tyco/Amp, Bulgin, Switchcraft, Conxall, Amphenol Barracuda, JAE, Deutsch, Hypertronics, Redel or any other sealed plastic connector manufacturer, feel confident that Cooper has the best solution !!! 26

27. Q & A 27