1. Single Cable Motion Solution:
Kinetix 5500 Servo Drive and VP Low Inertia Motor
October 11, 2012

2. Kinetix 5500 Servo Drive and VPL motor
A single cable motion system to meet your needs

3. Single Cable Motion Solution Overview
Kinetix VPL Servo Motor
Kinetix 5500 Servo Drive
Frame 165
Frame 130
Frame 115
Frame 100
Frame 1
Frame 2
Frame 3
Frame 75
Frame 63
Studio 5000
Software
Single Cable
Interface

4. Kinetix 5500 Servo Drive and VPL Motor: Features and Benefits
Reduce System Cost
Ease of Use
More efficient motor-drive system sizing saves up to 20% in system costs
Smaller footprint
Cables in 1m length increments
Fewer terminations and simplified wiring
Simplified mounting – no backplane or power rail required
Minimize installation errors with well shielded cable clamp design
Energy Efficient
Reduce Inventory
In Ease of Use – single cable & Cable clamp design [enforces 360 degree shielding to minimize installation errors]
Up to 50% less energy usage with proper system sizing
Lower speed windings allow for lower current, smaller drive, and smaller gauge cables.
Run servo and induction motors all in one drive platform
Each drive catalog number supports VAC input
Single cable design

5. Agenda Kinetix 5500 Servo Drive VPL Servo Motor
Single Cable Technology
Motion Analyzer

6. Kinetix 5500 Servo Drive
Smaller footprint with best in class power density

7. Kinetix 5500 Servo Drive Benefits and Features
50% smaller reduces cabinet & footprint cost
Supports 195 – 528 VAC input, reducing inventory
Innovative Common AC/DC bus removes hardware, reduces installation time and lowers costs
24 VDC control power,
reduces overall power consumption of the drive. Provides safer commissioning and troubleshooting
Zero stacked drives, no backplane or power rail required reduces cabinet & footprint cost
Clamp design enforces 360° bonding for noise immunity
which eases installation
Induction motor (V/Hz) support simplifies inventory and maintenance
Single cable reduces installation errors

8. Kinetix 5500 Servo Drive Flexible Power Connectivity
Designed for multiple power topologies without any compromise of solution. The Kinetix can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of drives that can share AC/DC supply and DC bus only .
AC/DC
supply sharing
Use Motion Analyzer 7.0 to determine optimal bus configuration
DC bus sharing
Hybrid Configuration

9. Kinetix 5500 Servo Drive Power Density
Best in class power density.
Smaller footprint to reduce cabinet space.
Zero Stacking capability for flexible design.

10. Kinetix 5500 Servo Drive Open Loop Frequency Control Methods
Kinetix 5500 drives support ‘Two’ open loop frequency control methods
Basic V/Hz
Sensorless Vector with Slip Compensation for better speed regulation
Open Loop Frequency Control in Kinetix 5500 drives is suitable applications such as conveyors, pumps and fans that do not need flying start capability
Static Boost, Run Boost and Auto Boost features supported
Electronic Motor Thermal Overload Protection per Class 10 requirements
Skip bands
3rd party 3-phase Induction motors suitable for VFD operation will be supported.
Max Output Frequency: 400Hz (Electrical)
Max Pole Pairs: 50
Max Motor Cable Length: 50 meters

11. Kinetix 5500 Servo Drive Relative Positioning
Kinetix 6500 / MPL
Price
Kinetix 5500 / VPL
Lowest cost solution supports TLY motor
500 usec loop closure performance
600 W to 3 kW
Premier integrated solution
Top performance 125 usec loop closure
1.2 kW to 22 kW
Supports entire motor portfolio
Advanced safety features
Premium over Kinetix 350
Top performance 125 usec loop closure
Smallest cabinet space required
600 W to 15 kW
Single cable and hybrid power topology
VPL motor support at release
Kinetix 350 / TLY
Performance and Features

12. Kinetix 5500 Servo Drive Voltage Ratings and Catalog Numbers

13. Kinetix 5500 Servo Drive Dimensions

14. Kinetix 5500 Catalog Structure

15. Kinetix VP Low Inertia Servo Motor
Optimize your axis with single cable design & multiple speed winding options

16. Kinetix VPL Servo Motor Benefits and Features
Single cable
reduces installation time and inventory
Windings options matched to drive ratings allow for optimized system sizing and costs
Flexible part creation
allows for custom variants
Mechatronic tools simplify commissioning and reduce operational costs
Energy efficient drive/motor matching and capacitor module
reduces power required and system cost
Based on proven magnetic core MP technology for market leading reliability and performance

17. Kinetix VPL Motor Advantages of Winding Speeds
Windings are optimized to match the Kinetix 5500 drive
Minimize axis cost based on application requirements
Enhance machine efficiency
Motor Winding #1
Motor Winding #2
Motor Winding #3
6000 rpm
6.5 N-m
16 A
8.7 kW Drive
14 AWG Cable
3000 rpm
6.5 N-m
8.3 A
5.0 kW Drive
18 AWG Cable
1500 rpm
6.5 N-m
4.8 A
2.9 kW Drive
18 AWG Cable 20
6.5
1500 rpm
3000 rpm
6000 rpm
6.5
Smaller Drive
Smaller Cable
2 Sizes Smaller Drive
Smaller Cable

18. Kinetix VPL Motor Technical Specifications
Voltage Class
Frame Size
Stack
Length
Rated Speed Range (RPM)
Continuous Torque (Nm)
Peak Torque (Nm)
200
100 1
2800, 6500
1.9
3.8 2
3000, 5000
3.1
7.8 3
2250, 3750, 5500
11.2
115
2150, 3300, 5000
13.1
2300
5.6
20.3
130
1950, 4000
20.7 4
1600, 3000 6
2000
10.2
34.6
400
6000
1.8
2500, 4750, 7000
2250, 4500, 6500
3200, 5000
2250, 4000
2150, 3500
28.5
2500, 4250
165
2750, 4750
22.5
2700
14.8
48.6
18.2
66.7
1850
28.7
79.3

19. Kinetix VPL Motor Environmental Specifications
Attribute
Value
Temperature, Operating
0…40° C (32…104°F)*
Relative Humidity, non-operating
5….95% noncondensing
Atmosphere, non-operating
Noncorrosive
IP rating* of motor with optional shaft seal* installed
IP66 (dust tight, jet spray)
Motor without a shaft seal, and mounted in this direction:
- Shaft down
- Shaft horizontal
- Shaft up
- IP53 – dust tight, powerful water jets
- IP51 – dust tight, water dripping vertically
- IP50 – dust tight, no protection from water
Based on proven MP-Series technology !
* See specific detail in controlled & released installation document (VP-IN001)

20. Kinetix VPL Motor Catalog Structure
VP L – B C – C J 1 2 A S
Factory Options:
A = Standard
S = Shaft Seal
Magnet Stack(s)
1, 2, 3, 4, 6
Shaft
J = Keyed
K = Smooth
Mounting
A = IEC Metric
Frame Size
063 = IEC 63mm
075 = IEC 75mm
100 = IEC 100mm
115 = IEC 115mm
130 = IEC 130 mm
165 = IEC 165mm
Feedback Device
C = Single turn
P = Multi turn
Brake
2 = No Brake
4 = 24V DC Brake
Voltage Class
A = 200V
B = 400V
Rated Speed
A = 1500 rpm
B = 2000 rpm
C = 2500 rpm
D = 3000 rpm
E = 3500 rpm
F = 4500 rpm
M = 6000 rpm
T = 6750 rpm
Connectors
1 = SpeedTec Single Cable
Motor Family = L (Low Inertia)
Bulletin Number = VP

21. Single Cable Technology
One cable for feedback, motor brake, and motor power

22. Single Cable Technology Benefits and Features
Long Service Life in Demanding Applications
Up to 20 million cycles rated life minimizes maintenance
Jacket material withstands many common compounds
Standards Compliance
UL Listed bulk cable [coming soon after launch]
NFPA-79 construction and product ratings
Easy to Use
SpeedTec™ connectors allow quick connections
Product is easily pliable allowing faster cable routing
Sustainability
Fewer SKU’s
Minimizes maintenance downtime and waste 22

23. Single Cable Technology Single Cable Motor/Feedback
Hiperface Digital Servo Link Feedback (DSL) is purely digital feedback technology allowing single cable for motor and feedback signals.
Designed Cable and connection system to address critical factors such 360 degree shielding. 2-wire feedback termination for easily installation.
Purely digital technology with single cable provides a very robust solution while maintaining the signal integrity of the feedback system.

24. Kinetix 5500 and VPL System Certifications
Motors
Safety
UL & CSA recognized E146578
CE [EN ]
C-Tick [N223]
SIL 2, PL d, Cat 3 Safe Torque off
IEC 61508, EN , EN62061, EN ISO 13849
Drives
Cables
UL 508C
ODVA (EtherNet/IP)
CE (EMC, LVD, and Machinery Directives)
C-Tick
SCCR: 200 kA
KCC
AWM 105°C
Wind Turbine Tray Cable
UL 2277 recognized [1000V Flexible VFD Servo Cable]
VW1
Low capacitance
AWM 1000V at 105 deg C – BEST IN CLASS; other cables only do 80 deg C and Medusa was at 90 deg C – means you can provide more current through smaller cable
VW1 – flame rating
Low capacitance – best in class. Allows for more power transmission over longer lengths – your motor will have more similar output 50’ away than ever before. Makes power density [package size rating] best in class. Also allows motor to run cooler.

25. Motion Analyzer
Efficiently sizing and selecting your motion system

26. Motion Analyzer Software Select the Kinetix 5500 Drive for your system
Kinetix 5500 is now available in the Drive tab for selection

27. Motion Analyzer Software Select your Kinetix 5500 Drive
Select your bus configuration to reduce installation time

28. Motion Analyzer Software Select the VP Low Inertia Motor
Select the VPL Motor for your motion system.

29. Motion Analyzer Software Find the ‘right’ motion system to meet your needs
Finding the most efficient solution now includes the Kinetix 5500 and VPL motor.

30. Resources
Additional resources are available on Literature Library and ab.com:
User manuals
Selection guides
Product profile
Installation Instructions
To place an order, contact your local Rockwell Automation Sales representative or distributor.

31. Thank you!