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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Single Cable Motion Solution: Kinetix 5500 Servo Drive and VP Low Inertia.

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Presentation on theme: "Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Single Cable Motion Solution: Kinetix 5500 Servo Drive and VP Low Inertia."— Presentation transcript:

1 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Single Cable Motion Solution: Kinetix 5500 Servo Drive and VP Low Inertia Motor October 11, 2012

2 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive and VPL motor 2 A single cable motion system to meet your needs

3 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Single Cable Motion Solution Overview 3 Single Cable Interface Studio 5000 Software Kinetix 5500 Servo Drive Kinetix VPL Servo Motor Frame 3 Frame 2 Frame 1 Frame 75 Frame 63 Frame 165Frame 130Frame 115Frame 100

4 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive and VPL Motor: Features and Benefits More efficient motor-drive system sizing saves up to 20% in system costs Smaller footprint Cables in 1m length increments Reduce System Cost Fewer terminations and simplified wiring Simplified mounting – no backplane or power rail required Minimize installation errors with well shielded cable clamp design Ease of Use Run servo and induction motors all in one drive platform Each drive catalog number supports VAC input Single cable design Reduce Inventory Up to 50% less energy usage with proper system sizing Lower speed windings allow for lower current, smaller drive, and smaller gauge cables. Energy Efficient

5 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.5 Agenda Motion Analyzer Single Cable Technology VPL Servo Motor Kinetix 5500 Servo Drive

6 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Smaller footprint with best in class power density

7 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Benefits and Features Single cable reduces installation errors Innovative Common AC/DC bus removes hardware, reduces installation time and lowers costs Induction motor (V/Hz) support simplifies inventory and maintenance 50% smaller reduces cabinet & footprint cost Clamp design enforces 360° bonding for noise immunity which eases installation Clamp design enforces 360° bonding for noise immunity which eases installation Zero stacked drives, no backplane or power rail required reduces cabinet & footprint cost Supports 195 – 528 VAC input, reducing inventory 24 VDC control power, reduces overall power consumption of the drive. Provides safer commissioning and troubleshooting 24 VDC control power, reduces overall power consumption of the drive. Provides safer commissioning and troubleshooting

8 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Flexible Power Connectivity Designed for multiple power topologies without any compromise of solution. The Kinetix 5500 can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of drives that can share AC/DC supply and DC bus only. AC/DC supply sharing DC bus sharingHybrid Configuration Use Motion Analyzer 7.0 to determine optimal bus configuration

9 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Power Density 9 Best in class power density. Smaller footprint to reduce cabinet space. Zero Stacking capability for flexible design.

10 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Open Loop Frequency Control Methods 10 Kinetix 5500 drives support Two open loop frequency control methods Basic V/Hz Sensorless Vector with Slip Compensation for better speed regulation Open Loop Frequency Control in Kinetix 5500 drives is suitable applications such as conveyors, pumps and fans that do not need flying start capability Static Boost, Run Boost and Auto Boost features supported Electronic Motor Thermal Overload Protection per Class 10 requirements Skip bands 3 rd party 3-phase Induction motors suitable for VFD operation will be supported. Max Output Frequency: 400Hz (Electrical) Max Pole Pairs: 50 Max Motor Cable Length: 50 meters

11 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Relative Positioning Kinetix 5500 / VPL Kinetix 350 / TLY Performance and Features Price Kinetix 6500 / MPL Lowest cost solution supports TLY motor 500 usec loop closure performance 600 W to 3 kW Premium over Kinetix 350 Top performance 125 usec loop closure Smallest cabinet space required 600 W to 15 kW Single cable and hybrid power topology VPL motor support at release Premier integrated solution Top performance 125 usec loop closure 1.2 kW to 22 kW Supports entire motor portfolio Advanced safety features

12 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Voltage Ratings and Catalog Numbers

13 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Servo Drive Dimensions 13

14 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 Catalog Structure 14

15 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VP Low Inertia Servo Motor Optimize your axis with single cable design & multiple speed winding options

16 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VPL Servo Motor Benefits and Features 16 Single cable reduces installation time and inventory Single cable reduces installation time and inventory Mechatronic tools simplify commissioning and reduce operational costs Energy efficient drive/motor matching and capacitor module reduces power required and system cost Energy efficient drive/motor matching and capacitor module reduces power required and system cost Windings options matched to drive ratings allow for optimized system sizing and costs Flexible part creation allows for custom variants Flexible part creation allows for custom variants Based on proven magnetic core MP technology for market leading reliability and performance

17 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VPL Motor Advantages of Winding Speeds 1500 rpm 6.5 N-m 4.8 A 2.9 kW Drive 18 AWG Cable Motor Winding # rpm 6.5 N-m 8.3 A 5.0 kW Drive 18 AWG Cable Motor Winding # rpm 6.5 N-m 16 A 8.7 kW Drive 14 AWG Cable Motor Winding # rpm3000 rpm6000 rpm Smaller Drive Smaller Cable 2 Sizes Smaller Drive Smaller Cable Windings are optimized to match the Kinetix 5500 drive Minimize axis cost based on application requirements Enhance machine efficiency 6.5

18 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Voltage Class Frame Size Stack Length Rated Speed Range (RPM) Continuous Torque (Nm) Peak Torque (Nm) , , , 3750, , 3300, , , , 4750, , 4500, , , , , , Kinetix VPL Motor Technical Specifications 18

19 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VPL Motor Environmental Specifications 19 Based on proven MP-Series technology ! AttributeValue Temperature, Operating0…40° C (32…104°F)* Relative Humidity, non-operating5….95% noncondensing Atmosphere, non-operatingNoncorrosive IP rating* of motor with optional shaft seal* installed IP66 (dust tight, jet spray) Motor without a shaft seal, and mounted in this direction: - Shaft down - Shaft horizontal - Shaft up - IP53 – dust tight, powerful water jets - IP51 – dust tight, water dripping vertically - IP50 – dust tight, no protection from water * See specific detail in controlled & released installation document (VP-IN001)

20 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix VPL Motor Catalog Structure 20 VP L – B C – C J 1 2 A S Bulletin Number = VP Motor Family = L (Low Inertia) Voltage Class A = 200V B = 400V Frame Size 063 = IEC 63mm 075 = IEC 75mm 100 = IEC 100mm 115 = IEC 115mm 130 = IEC 130 mm 165 = IEC 165mm Magnet Stack(s) 1, 2, 3, 4, 6 Rated Speed A = 1500 rpm B = 2000 rpm C = 2500 rpm D = 3000 rpm E = 3500 rpm F = 4500 rpm M = 6000 rpm T = 6750 rpm Feedback Device C = Single turn P = Multi turn Shaft J = Keyed K = Smooth Connectors 1 = SpeedTec Single Cable Brake 2 = No Brake 4 = 24V DC Brake Mounting A = IEC Metric Factory Options: A = Standard S = Shaft Seal

21 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Single Cable Technology One cable for feedback, motor brake, and motor power

22 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.22 Single Cable Technology Benefits and Features Long Service Life in Demanding Applications Up to 20 million cycles rated life minimizes maintenance Jacket material withstands many common compounds Standards Compliance UL Listed bulk cable [coming soon after launch] NFPA-79 construction and product ratings Easy to Use SpeedTec connectors allow quick connections Product is easily pliable allowing faster cable routing Sustainability Fewer SKUs Minimizes maintenance downtime and waste

23 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Single Cable Technology Single Cable Motor/Feedback 23 Hiperface Digital Servo Link Feedback (DSL) is purely digital feedback technology allowing single cable for motor and feedback signals. Designed Cable and connection system to address critical factors such 360 degree shielding. 2-wire feedback termination for easily installation. Purely digital technology with single cable provides a very robust solution while maintaining the signal integrity of the feedback system.

24 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Kinetix 5500 and VPL System Certifications 24 UL & CSA recognized E CE [EN ] C-Tick [N223] Motors UL 508C ODVA (EtherNet/IP) CE (EMC, LVD, and Machinery Directives) C-Tick SCCR: 200 kA KCC Drives SIL 2, PL d, Cat 3 Safe Torque off IEC 61508, EN , EN62061, EN ISO Safety AWM 105°C Wind Turbine Tray Cable UL 2277 recognized [1000V Flexible VFD Servo Cable] VW1 Low capacitance Cables

25 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Motion Analyzer Efficiently sizing and selecting your motion system

26 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Motion Analyzer Software Select the Kinetix 5500 Drive for your system 26 Kinetix 5500 is now available in the Drive tab for selection

27 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Motion Analyzer Software Select your Kinetix 5500 Drive 27 Select your bus configuration to reduce installation time

28 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Motion Analyzer Software Select the VP Low Inertia Motor 28 Select the VPL Motor for your motion system.

29 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Motion Analyzer Software Find the right motion system to meet your needs 29 Finding the most efficient solution now includes the Kinetix 5500 and VPL motor.

30 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Resources Additional resources are available on Literature Library and ab.com:Literature Library User manuals Selection guides Product profile Installation Instructions To place an order, contact your local Rockwell Automation Sales representative or distributor. 30

31 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Rev 5058-CO900C Thank you!


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