Presentation on theme: "Magnetek Material Handling AC Controls"— Presentation transcript:
1Magnetek Material Handling AC Controls Introduction to IMPULSE®•G+ MiniSeptember, 2008Can Everyone See my Screen?Thank you for attending the controls products portion of our Go to Webinar meeting today. This presentation takes place of our 2008 North American Sales Meeting which was originally scheduled to take place this week. As we would have preferred to present this information to you in person, we will have to make due with an online presentation and conference call dialog. Please feel free to pause me and ask questions at anytime during the presentation.The agenda for today is simple. I plan to give you an overview and highlights of our upcoming G+ Mini product, Sway Control System Series 2 and our new Drive Simulator package.
2G+ Mini Launch Date: January, 2009 G+ Mini IntroductionAs you may be aware, we were initially planning to launch the G+ Mini in September of this year, however, due to delays in completing the software, we have decided to push the launch out until January of 2009 in order to maximize our field test time and market awareness by avoiding a holiday launch.P3 Series 2G+ Mini Launch Date: January, 2009
3IMPULSE®• G+ Mini Introducing . . . Magnetek’s IMPULSE®• G+ Mini drive And now, I’m proud to introduce to you to the G+ Mini family of Variable Frequency Drives.RoHScompliant
4Quality has a New Formula The power to move TONS in the palm of your hand…The IMPULSE®•G+ Mini AC drive is the result of 30+ years of experience as a North American leader in the Material Handling industry and represents a revolution in drive design. Compact, sensor-less, and with a lower cost position than P3-Series 2; the G+ Mini has all of the features and performance that you have grown to expect from Magnetek, the leader in innovative product development for the Material Handling Industry.G+ Mini drives are the best in class choice whenever excellent performance, flexibility and compact size drives are requiredNeed to come up w/ new slogan…
5G+ Mini Software Concept G+ Mini has two access levels:BasicParameters are displayed in G+ Series 3 format. Available selections and navigation is nearly identical to P3-S2.AdvancedParameters are displayed in G+ Series 3 format. Available selections and navigation is identical to G+ Series 3 plus new features.P3 Series 2G+ Series 3G+ Mini has two Access levels:The Basic access level provides everything needed for a technician to program a drive to handle basic applications with as few keystrokes possible. The Basic access level of the G+ Mini was designed to include all of the features of the P3-S2. Although the parameter display is like the G+ series 3, the content and navigation is nearly identical to the P3-S2 to minimize the learning curve.The Advanced access level opens up the software to the endless Material Handling application possibilities of the G+ Series 3. In this mode, features that were not available in the Basic mode are now available by simply changing the access level parameter to Advanced. Rather than reconfiguring the drive and having to learn yet another parameter set as in the P3-S2, the parameters of the G+ Series 3 will be revealed by simply arrowing up and down on the keypad.
6G+ Mini Highlights G+ Mini Standard Panel 28 years Smaller Dimensional Footprint above 5 HP over the P3-Series 21-5 HP has an identical footprint as P3-S2Standard and Flat Heat Sink DesignsBasic & Advanced Programming ModesV/F & Open Loop Vector Control MethodsUL Approved Motor Overload ProtectionMean Time Between Failures (MTBF)28 yearsMaintenance MonitorsRun time data of drive cooling fans, and number of run commands issuedMaintenance data and replacement information for various drive componentsPeak CurrentkWh dataMotor Overload StatusCooling Fan easy to replaceGlobal CertificationCE, UL, cUL, RoHS, and TUVSafety RegulationsHardware base block meets requirements of EN954-1 Safety Category 3, Stop Category 0G+ Mini Standard PanelSome of G+ Mini Highlights include:Simplified replacement and downtime for 1-5 HP by having an identical footprint as the P3-S2.Flat Heat sink designs are available, but reserved for OEM specific applications. Please consult the factory regarding these opportunities.The hardware maintenance monitor feature is one of many available diagnostic capabilities of the G+ Mini.It can provide:Run time data of drive cooling fans, and number of run commands issuedMaintenance data and replacement information for the various drive componentskWh dataHighest peak current that has occurred and the output frequency at the time the peak current occurredMotor Overload Status InformationAnd Detailed information about the present Run command and frequency reference source selectionThe G+ Mini also includes a Hardware Baseblock feature that meets EN954-1 SIL3. (Next Slide explains details.)
7Safety What is Hardware BaseBlock? Many Specifications are now calling for enhanced safety ratings at the component level. Several industry standards have emerged - EN-954-1, IEC and ISO 13849, all of which have roots back to European certifications by TUV and references to EN954-1.EN954-1 contains requirements for safety-related parts of control systems which are specified by five category levels.The Categories represent a classification of the safety-related parts of a control system with respect to their ability to withstand faults and their behavior in the event of a fault.Previous generation BaseBlock inputs (External BB) were only software regulated which means that if the CPU fails in an unknown state, the CPU / software may not recognize the Base Block input and shut the drive down accordingly.The Hardware Baseblock combines the software input directly to the CPU as well as interrupts the gate firing signals through a tri-state buffer.Safety Critical controls have emerged from the Food and Beverage industry and are now carrying over into the Material Handling Industry. Many safety critical application specifications are requiring that VFD controls meeting this criteria.Review bullets from slide
8Meets EN954-1, Category 3, Stop category 0. HBB Circuit ConceptMeets EN954-1, Category 3, Stop category 0.Explain how the signal no longer only interrupts the CPU but it also goes beyond that by interrupting the tri-state buffers which allow firing of the IGBT gates.
9G+ Mini EnhancementsReview some of the enhancements over P3-S2
10G+ Mini Hardware Concept 24VDC Interface CardUp to 20 HPWorld’s smallest compact driveControl terminal board with memoryLong service life designFaster CPUs and improved speed controlOpen Loop Vector ControlHardware BaseBlock Circiut120VAC Interface card120VAC Interface Card
11G+ Mini Terminal BlockParameter Back-up Function in detachable 24VDC Terminal BlockReduced down-time in the event of failure by quickly replacing any damaged drive without loss of programming.Save Time, Avoid RepetitionControl parameters need only be set once with the G+ Mini. They are automatically saved to 24VDC control terminal board memory allowing for quick replacement if necessary. The replacement drive will be automatically updated with the latest parameter settings.120VAC Interface Card24VDC Terminal BoardExplain the parameter backup function in the 24V terminal board
12Model Numbers by AmpsHighlight the availability of the 15 & 20 HP
13Cost PositionUp to 6% component cost savings at the 1 and 2 HP range over P3 Series 2.Up to 13% component cost savings at 15HP over the G+ Series 3.Up to 18% component cost savings at 20 HP over the G+ Series 3.Standard Panel price roll out with up to 3% cost savings at 1/2 ~ 10 HP over P3 Series 2.Standard Panel price roll out with up to 19% cost savings at 20 HP over G+ Series 3.
14IMPULSE®• G+ Mini available accessories: G+ Mini OptionsIMPULSE®• G+ Mini available accessories:24VAC interface card (Same Price)48VAC NOT availableP3S2-OUT2 – (2) 120VAC Solid State outputsUSB Copy UnitWindows Based Drive Simulator Software suite (G+ Mini / G+ S3 / VG+ S3)IMPULSE®• Link 4.1 Basic and WDS compatibilityExplain the various accesories
15What’s in the Box? IMPULSE®• G+ Mini includes the following: G+ Mini Drive120VAC interface card as standard (24VAC optional – same price, must be specified)Instruction Manual for Basic programmingQuick Start Pocket Guide (While supplies last and available on our website)Magnetek Material Handling screwdriver (while supplies last)Explain what to expect in the box when the product is received by the customer
16Available Documents Product Transition Guide Basic Instruction Manual P3-S2 G+ MiniBasic Instruction ManualShips with ProductCovers Basic ProgrammingAdvanced Instruction ManualAvailable on WWW or PurchaseCovers Advanced ProgrammingG+ Mini Product BrochureTechnical SpecificationsIncluded in initial Brochure distribution (while supplies last)Quick Start (Pocket Guide)Quick Programming Reference120VAC Interface Install guideFor interface cards shipped looseCopy Stick Instruction ManualHandheld Parameter Copy DeviceHighlight the available documents, where they are located and how they can be used.