Presentation on theme: "Power plus Performance"— Presentation transcript:
1Power plus Performance MicroDrives from0.25 to 5 HPSimple to use in General Industrial & Commercial ApplicationsPower plus Performance
2: Overview V/Hz operation Horsepower Ratings: 0.25 to 5 Built-in LED Display & KeypadNo need to add a separate keypadManual Speed PotentiometerBuilt-in dynamic braking circuitSelect separate resistor for brakingFinger-safe IP20 enclosure is standard.Can be easily modified to accommodate NEMA 1 applications with a kit addition. The kit allows for a conduit connection.
3: Drive Ratings Voltage Ratings: 100 to 120 V AC Input: 1-phase input3-phase, 0 to 230 V output200 to 240 V AC Input:1- or 3-phase input0 to 230 V output380 to 480 V AC:3-phase input0 to 480 V output
4: Dimensions mm (inches) ¹ Height dimension includes optional NEMA 1 / IP30 kit² Height dimensions without optional NEMA 1 / IP30 kitBottom View w/o NEMA 1 / IP30 Kit
5: Electrical Specifications Overload Protection:150% current for one minute200% current overload for 3 secondsCarrier Frequency: 2 to 16kHz (Generally the higher the setting the quieter the motor)Output Frequency: 0 to 240 HzPower Dip Ride-Through: minimum 500 milliseconds w/o FaultProtection: Under-voltage, Over-voltage, Motor-overload, Over-current, Ground-Fault & Drive Over-temperatureBraking: Internal Dynamic Brake IGBT
6: Global Design UL Listed for USA cUL Listed for Canada C-Tick for AustraliaCE Marked for EuropeInput Mains Filter Option for European EMC Directive ComplianceSingle Phase, 230Vac Units available with optional integral filter for CE complianceIGBT Module
7: Mounting Flexibility Compact Dimensions minimizes required panel spaceKeypad & Local Speed Pot allow operation Out-of-the-BoxScrew or DIN Rail Mount with Zero Stacking capabilityOptional NEMA 1 Kit allows conduit connectionStandard IP20DIN rail or panel mounting for 50°C ambientZero Stacking up to 40°C ambientNema 1 (IP30 ) kitField installed option for 40°C ambient
8: Control WiringRS485Dedicated inputs for start, stop and reverse operation provide simplicity2 programmable inputs provide additional control flexibilityDIP switch selection for 24Vdc sink or source control provides flexibility
9: Startup is Fast & Simple Control keys on the keypad are active Out-of-the-Box for immediate operation10 most common parameters categorized in the “ Basic Parameter Group ” to shorten & simplify startupP031 Motor Nameplate VoltageP032 Motor Nameplate CurrentP033 Motor Overload CurrentP034 Minimum FrequencyP035 Maximum FrequencyP036 Start SourceP037 Stop ModeP038 Speed ReferenceP039 Accel Time 1P040 Decel Time 1Display LED’s identify operation and direction, as well as unit values.4 Status LED’s indicate modes as well as operation
10: Key Control Parameters Start Input: (Setup P036)Pushbutton on front keypadTerminal 02 Hardwired Input2-wire or 3-wire control logic2-wire includes 10msec response to Start inputStop Input: (Setup P037)Terminal 01 Hardwired InputCoast to RestRamp to RestDC Injection BrakingSpeed Reference: (Setup P038)Drive potentiometerDigital Speed setting from keypad0 to 10V Analog4 to 20 mAPreset Speed (4 set-points)
11: Performance Out-of-the-Box Performance Good Low Speed Torque Good Constant TorqueGood Constant HP performanceGood torque generation, with150% for one minute overload ratingPackage with a Wide Range of Reliance Electric MotorsXEV*S MasterRPM-AC
12Common Configuration Software as used with SP600 AC Drives. : PC ConfigurationCommon Configuration Software as used with SP600 AC Drives.V*S UtilitiesWindows Explorer look and feelLeft side tree viewRight side parameter listHTML helpParameter Upload / DownloadConfigure parameter settingsMonitor I/O activityCompare filesCan copy parameter files to multiple MD60 drives for ease of start-up
13: Under Development Remote NEMA 4 keypad Copy-Cat keypad Dynamic Brake resistor KitUse existing Reliance DB resistors today3HP, 230V 1-phase and 3-phase (C frame)
14: Product Positioning Performance Power rating (HP) SP120SP600: SVC, Flexibility, Feature Set HP Range - 1/2 to 50HPMD60 V/HzMD60 w/ SVC (Early 2003)50HP10HPAdding Versatility:Dynamic Braking16kHz switchingPC SoftwareNEMA 1 KitSP200: Product Positioning
15: “The Right Choice” MD60 provides a product line extension from SP600 It accommodates customers that only desire V/Hz performance in a simple package from 0.25 to 5 HP.MD60 replaces to SP120 & SP200 to simplify our product line.Easier to do business with REMinimizes inventory at all levelsMD60 is a more competitive product in the 0.25 to 5 HP range. A market segment where customers base their buying decisions heavily on price.
16MD60 Appendix SlidesThese are for reference only when technical details are required by the customer.
17: Environmental Specs Ambient temperature Relative Humidity: -10 to + 50° C IP20-10 to + 40° C w/ NEMA 1 kitRelative Humidity:0 to 95% non-condensingVibration spec(operating):1G peak, 5 to 2000 HzShock spec (operating):15G peak, 11msec durationAltitude:1000m (3300 ft) w/o derating
18: Electrical Specifications Rated output power1/4 to 1 HP (115 V input)1/4 to 5 HP (230 V input)1/2 to 5 HP (460 V input)150% current overload for one minute200% current overload for 3 secondsEfficiency: 97.5% (typical)Carrier Frequency: 2 to 16kHzOutput Frequency: 0 to 240Internal Dynamic Brake IGBTDigital Input Accuracy: +/-0.05% of set output frequencyAnalog Input Accuracy: +/-0.5% of Maximum Output FrequencyRelay Output: Form C Contact3A resistive at 30VDC, 0.5A inductive at 30VDCPower Dip minimum ride through of 500 milliseconds w/o FaultUnder-voltage, Over-voltage, Motor-overload, Over-current, Ground-Fault & Drive Over-temperature protection
19: Advanced Start-up Parameters Digital Input ConfigurationInput terminals 5 and 6 are configurable, allows for jog, preset speed selection, accel/decel 2 selection, local keypad selectionRelay Output SelectionPreset Frequencies (4 Presets)Jog SetupDC BrakingDynamic Braking SetupV/Hz Curve SelectionStart Boost settingselect VT/CTS-CurveLinear or S-Curve accel/decelAdjustable Current LimitAuto Restart SetupSet retries and DelayStart at Power Up SelectionFlying Start Enable
20: Adjustable Features2 or 3 wire control accommodates either maintained or momentary start methods.Automatic torque boost provides robust out of the box torque performance reducing the need for manual adjustments.Carrier frequency adjustment provides optimization for low audible motor noise ( kHz)Motor overload current to match motor full load amps (FLA).Primary acceleration and deceleration rates provide smooth, energy saving startsMinimum and maximum speed limits prevent known extremes that can damage equipment.Linear or S-curve acceleration and deceleration modes.Monitor 19 separate Display values
21: Performance Out-of-the-Box Performance Good Low Speed Torque Good Constant TorqueGood Constant HP performanceGood torque generation, with150% for one minute overload ratingAdjustable V/Hz curveAdjust Start Boost for improved starting torque+/-2% Speed Regulation40:1 Operating Speed Range10:1 Constant Torque production
22: EMC Filters for CE Compliance External filters are available for all 3-phase as well as 115V 1-phase ratings.Short cable distance filter meets EN55011Class A to 5 metersClass B to 1 meterFurther testing will be performed for actual resultsLong cable distance filter meets EN55011Class A to 100 metersClass B to 25 meters