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Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Kinetix 300 Ethernet/IP Indexing Servo Drive Presenter Name Date.

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Presentation on theme: "Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Kinetix 300 Ethernet/IP Indexing Servo Drive Presenter Name Date."— Presentation transcript:

1 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Kinetix 300 Ethernet/IP Indexing Servo Drive Presenter Name Date

2 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 2 Kinetix 300 Benefits Standard Unmodified Ethernet –Lower wiring costs –Simplified Integration of the entire control solution on one network. including HMI, PAC, I/O and motion. Integration with CompactLogix PACs with Kinetix 300 Add On Profile. –Easy commissioning, configuration, and start up of the servo solution. Safe Torque Off –Protect personnel and increase machine productivity Wide array of Voltage and Power ranges along with a flexible control architecture to meet global machine requirements.

3 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 3 Kinetix 300 Features Flexible Control to satisfy many application requirements –Indexing Five different Indexing types S-Curve and trapezoidal moves 32 Index capability –Commanded Control Over EtherNet/IP Velocity and Current Absolute and Incremental Position with or without Registration –Drive to Drive gearing –Analog Input Control –Step and Direction Control Scalable Platform to meet global machine standards –120 V models drive 240V motors at full speed –240V single phase w/ integrated filters –240 and phase voltage models –400W – 3kW power ranges Enhancing Machine Productivity –Integrated Safe Torque Off –Memory Module for Automatic Device Replacement –Premier integration of Rockwell Automation MP series and TLY series motors and cylinders.

4 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 4 Kinetix 300 Applications Target Markets Emerging Compact Machine Solution –Network connected, simple moves, OEM uses RSLogix 5000, lower speed applications, may require higher power servos. Component Compact Machine Solution –MicroLogix 1400 based, non-coordinated, simple independent moves. OEM does not use RSLogix 5000, lower power applications. Target Applications –Indexing tables –Automatic Assembly Machines –Tool Changing machinery –Intermittent Vertical Form Fill and Seal Equipment –Intermittent Horizontal Form Fill and Seal Equipment –Laboratory Automation Equipment –Simple Sleevers –Intermittent Shrink Wrappers –Simple case packers and erectors –Medical technology applications –Light Manufacturing Systems –Solar Panel Tracking Equipment –Feed and Withdrawal Equipment

5 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 5 Kinetix 300 Anatomy ODVA certified EtherNet/IP support Absolute and Incremental Feedback, MP and TLY motors. Smart Motor Recognition Technology – Plug and Play Auto Tuning Analog and PTO Control Integrated Safe Torque Off ISO Safety Category 3 PL d 4 Character Display Memory Module for ADR Keypad Input Drive to Drive Gearing 400W – 3kW Power Range 120/230V single phase, 230/460V 3-phase models 32 Indexes w/ S-Curve capability Commanded Control over Ethernet/IP 24V backup power for Keep Alive function Analog and Digital I/O

6 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 6 (Confidential – For Internal Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved. 6 Kinetix 300 Product Positioning 250W3 KW 22 KW112 KW1.2 KW Drive Continuous Power Rating Kinetix 6000Kinetix 7000 Kinetix 2000 Voltage 120V 230V 1 phase 230V 3 phase 460V 3 phase 11 KW7.5 KW Ultra W Kinetix 300

7 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 7 Kinetix 300 Anatomy ODVA certified EtherNet/IP support Absolute and Incremental Feedback, MP and TLY motors. Smart Motor Recognition Technology – Plug and Play Auto Tuning Analog and PTO Control Integrated Safe Torque Off ISO Safety Category 3 PL d 4 Character Display Memory Module for ADR Keypad Input Drive to Drive Gearing 400W – 3kW Power Range 120/230V single phase, 230/460V 3-phase models 32 Indexes w/ S-Curve capability Commanded Control over Ethernet/IP 24V backup power for Keep Alive function Analog and Digital I/O

8 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 8 Kinetix 300 Benefits Standard Unmodified Ethernet –Simplified Integration of the entire control solution on one network. including HMI, PAC, I/O and motion. –Lower wiring costs Integration with CompactLogix PACs with Kinetix 300 Add On Profile. –Easy commissioning, configuration, and start up of the servo solution. Safe Torque Off –Protect personnel and increase machine productivity Wide array of Voltage and Power ranges along with a flexible control architecture to meet global machine requirements.

9 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 9 Kinetix 300 Features Flexible Control to satisfy many application requirements –Indexing Five different Indexing types S-Curve and trapezoidal moves 32 Index capability –Commanded Control Over EtherNet/IP Velocity and Current Absolute and Incremental Position with or without Registration –Drive to Drive gearing –Analog Input Control –Step and Direction Control Scalable Platform to meet global machine standards –120 V models drive 240V motors at full speed –240V single phase w/ integrated filters –240 and phase voltage models –400W – 3kW power ranges Enhancing Machine Productivity –Integrated Safe Torque Off –Memory Module for Automatic Device Replacement –Premier integration of Rockwell Automation MP series and TLY series motors and cylinders.

10 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 10 Kinetix 300 Environmental Specifications RoHS Compliant Ambient Operating Temperature Range of 0 to 40ºC (de-rate 2.5% per degree up to 50ºC) Ambient Storage Temperature Range of -10 to 70ºC Humidity of % non-condensing Vibration of g peak, mm (0.015 in.) maximum displacement Shock of 15g, 11 ms half-sine Altitude of 1500m/5000ft [de-rate by 1% per 300m (1000 ft) above 1500m (5000 ft)]

11 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 11 Kinetix 300 Product Performance Performance Requirements Acceleration Time Range (Zero to Max Speed) = 0.1 to 5x10 6 RPM/sec Deceleration Time Range (Max Speed to Zero) = 0.1 to 5x10 6 RPM/sec Speed Regulation (typical with 5000 count encoder)= ± 1 RPM Power Device Carrier Frequency (sinusoidal commutation) = 8 kHz Servo loop update rate= 125 uSec Velocity loop command update rate= 500 uSec Position loop command update rate= 500 uSec Minimum EtherNet/IP Requested Packet Interval= 10 mSec Registration input capture time (5V inputs)= 7 uSec Registration input capture time (24V inputs)= 5 uSec The EtherNet/IP Requested Packet Interval shall be synchronized to the servo loop such that the delay between the arrival of new command data and when it is applied is consistent and the delay between the calculation of feedback and the start of class 1 transmission is consistent.

12 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 12 Kinetix 300 Power Ratings

13 Kinetix 300 I/O ratings (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 13

14 Kinetix 300 Certifications Industry & Regulatory Certification Requirements UL Industrial Control Equipment Recognition using UL508C Power Conversion Equipment cUL – UL Listed Industrial Control Equipment for use in Canada ODVA EtherNet/IP RoHS compliant TUV for ISO Safety circuit. Country or Geographic Region Certifications or Approvals CE. (Low Voltage Directive and EMC) This product shall meet the appropriate requirements necessary for CE marking. –IEC –EN , Category C3 (CISPR 11, Class A, Group 2 or PDS) Limits –EN (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 14

15 Kinetix 300 EtherNet/IP ODVA Specifications Device Profile Type: (0x73) Rockwell Automation Misc Total CIP Connections Supported: –Total Max # of connections: ……………………..10 Explicit Messaging: –Originator Maximum Number of Connections: …….0 –Target Max. Number of Connections ……………..10 I/O Messaging: –Originator (Scanner) Max. Number of Connections ……. 0 –Target (Adapter) Max. Number of Connections ………….10 –Number of connections used by Logix Processor ………..1 MAC Parameter Configuration: Speed: –Auto Duplex: –Auto IP Address Configuration: –Software (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 15

16 Kinetix 300 Dimensions Cat. No.A (mm)B (mm)C (mm)D (mm) 2097-V31PR V31PR V32PR V32PR V32PR V33PR V33PR V33PR V33PR V34PR V34PR V34PR (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 16

17 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 17 Kinetix 300 Interfaces

18 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 18 Input and Output Power

19 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 19 I/O Connector

20 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 20 Feedback Connector Absolute Feedback Incremental Feedback

21 Copyright © 2009 Rockwell Automation, Inc. All rights reserved VDC Back Up Power Connector 2-pin quick-connect terminal block that can be used with an external 24 VDC power supply to provide Keep Alive capability: during a power loss, the logic and communications will remain active. –When the enable input remains asserted, the back up circuit shall restart the motor upon restoration of mains power. If this action is not desired, then disable the enable input prior to re- application of input power.

22 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 22 Braking Resistor and DC Bus connector 5-pin quick-connect terminal block that can be used with an external braking resistor (the indexing drive has the regeneration circuitry built-in). The Brake Resistor connects between the Positive DC Bus (either P6.1 or 2) and P6.3.

23 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 23 Drive based back up memory The drive based ADR is done through the memory module. The memory module is based on EEPROM technology, and is good for 1 million write cycles. All configured tags are stored in the memory memory (when drive is not in run mode). Any tags that get changed during via Ethernet during runtime are not written to memory module.

24 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 24 Keypad The Kinetix 300 drive is equipped with a diagnostic LED display and three push buttons that are used to select displayed information and to edit a limited set of parameter values. Parameters can be scrolled by using the UP and DOWN buttons. To view a value, press Enter. To return back to scroll mode press Enter again. After pressing the Enter button on editable parameters, the yellow LED C will blink indicating that parameter value can be changed. Use UP and DOWN buttons to change the value. Press Enter to store new setting and return back to scroll mode.

25 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 25 Status Display Behavior By default, if there is no activity on the input keypad for 30 seconds, the Kinetix 300 drive continuously scrolls the drives IP address. Upon power up, the display shows its status: diS (disabled) or run (enabled), then after 30 seconds, the drive shall alternately scroll the drives IP address along with its status. If the Kinetix 300 is faulted, the drive displays the fault code (non-scrolling). Then after 30 seconds, the drive shall alternately scroll the drives IP address along with its fault code.

26 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 26 Status Display Information

27 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 27 Display LEDs

28 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 28 Safe Off The Kinetix 300 has an ISO Safety Category 3 Performance Level d, compliant safety circuit. Safety functionality is implemented to allow the drive output to the motor to be disabled so that the drive cannot generate torque in the motor. 6-pin quick-connect terminal block for the safety function interface.

29 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 29 Safety Interface characteristics

30 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 30 Safety Interface wiring Safety Connection with External Power Connecting an Indicator to the Safety Status Output

31 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 31 Analog Inputs Analog Reference Input –The analog reference input shall accept up to a ±10V analog signal across AIN1+ and AIN1-. –The analog signal will be converted to a digital value with 13 bit resolution (12 bit plus sign). –If used in single-ended mode, one of the inputs must be connected to a voltage source while the other one must be connected to Analog Common (ACOM). –If used in differential mode, the voltage source is connected across AIN1+ and AIN1- and the driving circuit common (if any) needs to be connected to the drive Analog Common (ACOM) terminal.

32 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 32 Analog Output –The analog output is a single-ended signal (with reference to Analog Common (ACOM)) which can represent the following motor data: – Not Assigned – RMS Phase Current – RMS Peak Current – Motor Velocity –Phase Current R –Phase Current S –Phase Current T –Iq Current –Id Current The analog output resolution is 10 bit, and supplies a maximum of 10 mA from -10 to +10 VDC

33 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 33 Digital Inputs The Kinetix 300 shall have twelve digital inputs that can be utilized by the drive. Example uses includes travel limit switches, proximity sensors, push buttons and hand shaking with other devices. Each input can be assigned an individual de- bounce time via tags. Some inputs can have additional special functionality such as Travel Limit switch, Enable input, Homing, and Registration input and can only be used on certain digital inputs as shown below: InputSpecial Function A1Negative Limit Switch A2Positive Limit Switch A3Inhibit/Enable Input A4Not Assigned B1Not Assigned B2Not Assigned B3Not Assigned B4Not Assigned C1Not Assigned C2Not Assigned C3Registration C4Not Assigned

34 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 34 Digital Inputs The inputs listed as Not Assigned are configurable to be any of the following inputs: –Abort Homing –Start Homing –Home Sensor –Start Index –Abort Index –Reset Faults The digital inputs are optically isolated and will source/sink up to 24 VDC.

35 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 35 Digital Outputs –There are a total of five digital outputs (OUT1 - OUT4 and RDY) available on the Kinetix 300. Outputs are open collector/emitter and are fully isolated from the rest of the drive circuits. These outputs can be used as Special Purpose, each output (OUT1-OUT4) can be assigned to one of the following functions: Not assigned Zero speed In-speed window Current limit Run-time fault Ready Brake (motor brake release) The RDY Output has a fixed function that will become active when the drive is enabled and the output power transistors become energized. The digital outputs are optically isolated open collector/emitter circuits with a maximum output of 30 VDC and 100 mA,

36 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 36 Homing The Kinetix 300 supports predefined (firmware based) homing functionality. Absolute, Immediate, and Home to Switch/Marker –When the Kinetix 300 has been homed it asserts the Homed bit in the EtherNet/IP Output Assembly. –If the Kinetix 300 has not been homed, any absolute position moves will generate a fault. Incremental position moves are allowed. –Absolute homing is the only method that persist power cycles of the Kinetix 300. –The absolute position information within the drive (if absolute homed) will be cleared and the Homed bit cleared if any of the following events occur: A change of motor encoder is detected. A feedback related fault has occurred. The Tamagawa battery is disconnected or a battery error is reported if Tamagawa encoder used.

37 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 37 Homing Besides Absolute and Immediate Homing, the Kinetix 300 implements a subset of the CANOpen homing methods for Home to switch/marker. –There is a total of 14 methods specified: NumberHome MethodDirectionHoming TypeHome Sensor Polarity 7 Switch-MarkerForwardBi-directionalActive/Rising 8 Switch-MarkerForwardUni-directionalActive/Rising 9 Switch-MarkerForwardBi-directionalInactive/Falling 10 Switch-MarkerForwardUni-directionalInactive/Falling 11 Switch-MarkerReverseBi-directionalActive/Rising 12 Switch-MarkerReverseUni-directionalActive/Rising 13 Switch-MarkerReverseBi-directionalInactive/Falling 14 Switch-MarkerReverseUni-directionalInactive/Falling 23 Switch-FastForwardHome to sensorActive/Rising 25 Switch-SlowForwardHome to sensorInactive/Falling 27 Switch-SlowReverseHome to sensorInactive/Falling 29 Switch-FastReverseHome to sensorActive/Rising 33 MarkerReverseHome to markerN/A 34 MarkerForwardHome to markerN/A

38 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 38 Kinetix 300 Motor Support Premiere support for TL-Series and MP- Series based motors, electric cylinders, and MP-Series stages. –Absolute Feedback devices Smart motor recognition Plug and Play Auto-populate gains –Incremental Feedback Devices Select motor from Web-based Interface Custom motor profile built into drive –If the motor is not in the database, it can still be used, but some electrical and mechanical data must be provided to create a custom motor profile.

39 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 39 Operating modes Master Gearing Step and Direction Analog Input (Velocity or Current) EtherNet/IP External Reference Indexing

40 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 40 Master Gearing When the Kinetix 300 is in Master Gearing mode the drive shall command the motor to a position geared to the master encoder A-quad-B signals in the digital input I/O connection. The gearing is scaled by a fixed ratio. MasterSlave Buffered Encoder Output Encoder Input

41 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 41 Step and Direction When the Kinetix 300 is in Step and Direction mode the drive shall command the motor to a position geared to the step and direction signals in the digital input I/O connection. These commands are scaled by a fixed ratio. –A step and direction pair of signals can be connected to the Kinetix 300 to control position in the external positioning operating mode. These inputs are optically isolated from the rest of the drive circuits and from each other. –Both inputs can operate from any voltage source in the range of 5 to 24 VDC and do not require additional series resistors for normal operation.

42 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 42 Analog Input Mode When the Kinetix 300 is in Analog Velocity Input mode the drive commands the motor to a velocity or current. –This can be the actual voltage on the analog inputs or a tag value within the drive. –This reference (internal or external) is programmable. A separate configured offset may be applied to the velocity command. –Bipolar and uni-polar mode support. –For uni-polar voltage level applications the direction input normally used for the Step and Direction inputs may be to set the direction of the analog velocity. –If the direction signal is asserted the same velocity shall be applied in the reverse direction.

43 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 43 EtherNet/IP External Reference When the Kinetix 300 is in EtherNet/IP External Reference mode the drive commands the motor to a current, velocity or position value based on the reference value in the EtherNet/IP Output Assembly object. –The external positioning is capable of supporting incremental, absolute, incremental registration, and absolute registration. –Incremental registration commands the motor to move an incremental distance and if the registration input is asserted in process of that move the motor will move an additional displacement beyond the registration position. –Absolute registration commands the motor to move to an absolute position and if the registration input is asserted in process of that move the motor will move an additional distance beyond the registration position. Commanded Value Velocity or Current

44 Ethernet/IP Output Assembly Object Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 44

45 Ethernet/IP Input Assembly Object Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 45

46 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 46 Using Logix AOIs For Customers who are familiar with Logix Integrated Motion Programming…. –Rockwell will be developing a set of AOIs that correlate to the existing Logix Integrated Motion commands, so you can control the drive similar to other Kinetix family servos.

47 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 47 Indexing When the Kinetix 300 is in indexing mode the drive performs the required index based position move according to the following parameters: –Type (absolute, incremental, registration or blended incremental) –Move Type (S-Curve or Trapezoidal) –Distance (how far to move) –Batch Count (how many times to execute index before moving on to next index) –Dwell (milliseconds to remain at position before moving on to next index) –Velocity (speed when moving towards new position) –Acceleration (how quickly towards configured velocity) –Deceleration (how quickly towards zero velocity from configured velocity) –Next Index (next index to execute if any) –Action When Complete The Kinetix 300 begins executing indexes based on either a command received over the EtherNet/IP connection or immediately upon assertion of the hardware enable signal.

48 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 48 Indexing Modes Supported Registration action Wait time action Wait for Start Command action Stop and hold action Blended Incremental action

49 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 49 Kinetix 300 component solution Ethernet/IP Solution Micrologix 1400, Kinetix 300, TLY motor and PanelView Component and Stratix switch Features Power – 400W to 3kW Voltage – 120/230/460V Network – EtherNet/IP Class 3 Messaging Control – PTO, Indexing, Analog, or EtherNet/IP Safety – Safe Off Motor – TLY series Feedback – 17 bit abs Configuration – RSLogix 500, Kinetix 300 web browser Tuning – Auto tuning

50 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 50 Kinetix 300 Architecture solution Ethernet/IP Solution CompactLogix L2x, Kinetix 300, MPL motor and PanelView Plus Compact and Stratix switch Features Power – 400W to 3kW Voltage – 120/230/460V Network – EtherNet/IP Class 1 Messaging Control – EtherNet/IP, Indexing Safety – Safe Off Motor – MPL series Feedback – High Resolution Configuration RSLogix 5000 with Add-On-Profile Kinetix 300 web browser Tuning – Auto tuning

51 (Confidential – For Internal Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved. 51 (Confidential – For Internal Use Only) Copyright © 2008 Rockwell Automation, Inc. All rights reserved. 51 Leveraging EtherNet/IP Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Kinetix 300 Servo Drive (Indexing Position & Velocity control ) CompactLogix L23 PanelView Plus Compact Stratix Point I/O PowerFlex 4 AC Drive Kinetix 300 is the simple motion solution for EtherNet/IP based systems Leverage EtherNet/IP for: Seamless Integration of products Easily re-use and migrate projects Link plant floor to enterprise systems Integrate control and information infrastructures Simple diagnostics and monitoring Ease of Configuration Simplify maintenance Leverage tools HMI Faceplates Logix Add On Instructions

52 Sale Opportunities – Customer Profiles Profile 1: Current customers using Allen-Bradley for high axis machines but using a competitors solution on their low axis machines. –Point out that we can now be competitive on low axis motion applications and there is a documented savings associated with using a single supplier. Profile 2: Current customers using Allen-Bradley for some automation but using a competitors motion solution because customer has standardized on Ethernet/IP. –Point out that with the Kinetix 300, we now have the single network solution for their motion applications that they have been looking for. Also there is a documented savings associated with using a single supplier. Profile 3: Customers building primarily low axis machines who like the idea of working with Rockwell Automation but use a competitors solution because they think we cant be cost competitive with motion control. –Tell them about this product and explain the benefits of the Kinetix 300 in a low axis solution. Profile 4: Customers with whom we currently dont have a relationship. –These customers may have dismissed using Rockwell Automation in the past because they perceived that our prices were too high. –This is an excellent opportunity for them to purchase a premier product from a single vendor at a very competitive price. (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 52

53 Sale Opportunities – Target Markets Low Complexity application spaces –Intermittent or slower speed machines. –Loose coordination of axes or drive to drive gearing. –Analog, PTO, Indexing, or Ethernet/IP control Emerging Compact Machine Solution –Network connected, simple moves, OEM uses RSLogix 5000, lower speed applications, may require higher power servos. Component Compact Machine Solution –MicroLogix 1400 based, non-coordinated, simple independent moves. OEM does not use RSLogix 5000, lower power applications. (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 53

54 Sale Opportunities – Target Applications Target Applications –Indexing tables –Automatic Assembly Machines –Tool Changing machinery –Intermittent Vertical Form Fill and Seal Equipment –Intermittent Horizontal Form Fill and Seal Equipment –Laboratory Automation Equipment –Simple Sleevers –Intermittent Shrink Wrappers –Simple case packers and erectors –Medical technology applications –Light Manufacturing Systems –Solar Panel Tracking Equipment –Feed and Withdrawal Equipment (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 54

55 Sale Opportunities – Targets Current OEMs who buy motion solutions from Rockwell Automation and: –are currently standardized or considering standardizing on Ethernet/IP for control. –are looking to replace Ultra 3000 DeviceNet-based Indexing drives. –are developing simpler, low cost machines as part of their machine portfolio –that customize large machines by incorporating additional non-coordinated axes of motion for feed and withdrawal equipment. OEMs that bought more than $25K over the past 3 years, did not buy Rockwell Automation motion, and bought CompactLogix L2s and/or L3s and/or MicroLogix OEMs who are using EtherNet/IP for machine control but not motion control. –Target current customers that buy Powerflex 4 and PowerFlex 70 with EtherNet/IP or currently buying w Stratix 2000 and 6000 Ethernet switches. OEMs using competitive solutions (Yaskawa, Emerson, Mitsubishi) that may value the advantages of an Integrated, Ethernet/IP-based motion solution. (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 55

56 (Confidential – For Internal Use Only) Copyright © 2008 Rockwell Automation, Inc. All rights reserved. 56 Kinetix 300 Catalog Nomenclature 2097 – V31 PR2 XX V31 = 120/230VAC 1Φ V32 = 230VAC 1Φ w/ integrated EMC filter V33 = 230VAC 1Φ or 3 Φ V34 = 460VAC 3Φ PR0 = 400 W (V31 and V32 models only) PR1 = 500 W (V33 model only) PR2 = 800 W (V31 and V32 models only) PR3 = 1.0 kW (V33 and V34 models only) PR4 = 1.7 kW (V32 model only) PR5 = 2.0 kW (V33 and V34 models only) PR6 = 3.0 kW (V33 and V34 models only) Options (future)

57 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 57 Kinetix 300 Models RA Catalog NumberDescription Power [kW] 2097-V31PR0 1Φ, 2A, 120/240V, No Filter (120VAC input can drive 240V motor at full speed) V31PR2 1Φ, 4A, 120/240V, No Filter (120VAC input can drive 240V motor at full speed) V32PR01Φ, 2A, 240V, Integral Filter V32PR21Φ, 4A, 240V, Integral Filter V32PR41Φ, 8A, 240V, Integral Filter V33PR11Φ 3Φ, 2A, 240V, No Filter V33PR31Φ 3Φ, 4A, 240V, No Filter V33PR51Φ 3Φ, 8A, 240V, No Filter V33PR61Φ 3Φ, 12A, 240V, No Filter V34PR33Φ, 2A, 480V, No Filter V34PR53Φ, 4A, 480V, No Filter V34PR63Φ, 6A, 480V, No Filter3.0

58 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 58 Kinetix 300 Configuration Smart Motor recognition for RA motors Plug and Play operation Automatic population of gains Auto and manual tuning if required Sizing in Motion Analyzer Supported in Version 4.8 RSLogix 5000 Add On Profile Product Selection Access I/O assembly Instances V17 and V18 compatible RSLogix 5000 Add On Instructions Logix Motion Commands Additional Web-based Interface Tools and configuration

59 (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 59 Kinetix 300 Configuration O-Scope Firmware upgrade Configuration Homing Tuning Motor Selection Web BasedRSLogix5000 Yes User program No

60 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 60 Kinetix 300 Web Configuration

61 Kinetix 300 Web-based Configuration (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 61 Common Configuration Environment (Web Browser – Requires Java 1.4 or higher installed on Computer) Smart Motor Recognition (MP and TLY motors) Absolute feedback motors. Select incremental motors. 3 rd party motor database. Pre population of gains. Ability to add motors into database. Auto Tuning Mode selection and tag population (Analog, Gearing, Step/Direction, Indexing) Drive Information (hardware and firmware revision, ID, etc) EtherNet/IP Parameters (IP address, mode, multi cast, data links) I/O (Digital and analog assignments, debounce, scaling) Limits (Velocity and Position Limits) Fault History (time stamped, last 16 faults) Tools (Configurable Oscilloscope, Tag monitoring, I/O monitoring, Homing) Save and load configuration files from PC Print out all drive configured settings Upgrade drive firmware Configure all drives that are on the network.

62 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 62 Kinetix 300 Motor Configuration Premiere support for TL-Series and MP- Series based motors, electric cylinders, and MP-Series stages. –Absolute Feedback devices Smart motor recognition Plug and Play Auto-populate gains –Incremental Feedback Devices Select motor from Web-based Interface Custom motor profile built into drive –If the motor is not in the database, it can still be used, but some electrical and mechanical data must be provided to create a custom motor profile.

63 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 63 Kinetix 300 Required Accessories Motor Cables Feedback Cables –Feedback support aligned with Kinetix The Kinetix 2000 feedback connector kit (2090-K2CK-D15M) is used in the Kinetix 300. Use Kinetix 2000 feedback cables for Kinetix 300. – The Kinetix 300 supports feedback cables of up to 20 meters Power cables –Kinetix 300 uses existing Kinetix flying lead Motor power cables

64 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 64 Kinetix 300 Required Accessories Kinetix 2000 Feedback Connector and TL Battery –Catalog Numbers 2090-K2CK-D15M, 2090-DA-BAT2

65 Kinetix 300 Required Accessories I/O Breakout board, Catalog number 2097-TB1 –Increases width of drive by xx mm. Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 65

66 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 66 Kinetix 300 Optional Accessories Motor Brake Module I/O Expansion Cable Side Mount EMI Filters Footprint Mount EMI Filter Shunt Resistors Memory Module 12 pack Memory Module Programmer Spare Connector Set

67 Kinetix 300 Optional Accessories Motor Brake Module 2097-MBM –Used to control Braking –Requires External 24VDC 1.2A power supply –Uses Digital Output #2 –Increases mounting width –Must use with 2097-CBL1 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 67 Motor Brake Module

68 Kinetix 300 Optional Accessories I/O Expansion Cable 2097-CBL1 –Clip On Design –2 meter length. Flying leads. Color Coded wiring. –Must use the motor brake module (2097-MBM) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 68

69 Kinetix 300 Optional Accessories Shunt Resistors 2097-R R R R R7 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 69

70 Kinetix 300 Optional Accessories Recommended % of Regenerative Dump (RD) into resistor –RDapplication is the application duty cycle in percent. For the intermittent regeneration applications, use RDapplication = t/T. –Where t is the duration when regeneration is needed and T is the time interval between two regenerations. Both t and T must use the same time unit, e.g., seconds Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 70 Catalog NumberBrake Resistor Max RD_application 2097-V31PR02097-R4 2.10% 2097-V31PR22097-R4 2.10% 2097-V32PR02097-R4 2.10% 2097-V32PR22097-R4 2.10% 2097-V32PR42097-R2 1.97% 2097-V33PR12097-R4 2.10% 2097-V33PR32097-R4 2.10% 2097-V33PR52097-R2 1.97% 2097-V33PR62097-R3 2.96% 2097-V34PR32097-R7 2.02% 2097-V34PR52097-R6 1.90% 2097-V34PR62097-R6 1.90%

71 Kinetix 300 Optional Accessories 2097-F1 and 2097-F2 AC line filters are mounted to the right side of the drive. –Increase the width of drive 2097-F4, 2097-F5, and 2097-F6 AC line filters are mounted to the back of the drive. –Increase the depth of the drive Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 71

72 Kinetix 300 Optional Accessories Line filter Combinations Catalog NumberDescriptionEMI Filter 2097-V31PR0Kinetix 300, 2A, 120/240V, No Filter2097-F V31PR2Kinetix 300, 4A, 120/240V, No Filter2097-F V32PR0Kinetix 300, 2A, 240V, Integrated FilterN/A 2097-V32PR2Kinetix 300, 4A, 240V, Integrated FilterN/A 2097-V32PR4Kinetix 300, 8A, 240V, Integrated FilterN/A 2097-V33PR1Kinetix 300, 2A, 240V, No Filter2097-F V33PR3Kinetix 300, 4A, 240V, No Filter2097-F V33PR5Kinetix 300, 8A, 240V, No Filter2097-F V33PR6Kinetix 300, 12A, 240V, No Filter2097-F V34PR3Kinetix 300, 2A, 480V, No Filter2097-F V34PR5Kinetix 300, 4A, 480V, No Filter2097-F V34PR6Kinetix 300, 6A, 480V, No Filter2097-F2 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 72

73 Kinetix 300 Accessories Memory Module 12 pack –2097-MEM –For customers who need to have backup/spare memory modules Memory Module Programmer –2097-PGMR –Allows customer to duplicate memory modules Spare Connector Set –2097-CONN1, contains a set of all connectors used on all drives Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 73

74 (Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 74


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