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KORSCH Tablet Compression Technology. The Ultimate Research Tool XL 100 Pro Tablet Press.

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Presentation on theme: "KORSCH Tablet Compression Technology. The Ultimate Research Tool XL 100 Pro Tablet Press."— Presentation transcript:

1 KORSCH Tablet Compression Technology

2 The Ultimate Research Tool XL 100 Pro Tablet Press

3 XL100 Presentation Outline General Specifications System Flexibility Control System Data Acquisition and Analysis Technical Support Services Industry References System Advantages XL 100 Pro Tablet Press

4 General Specifications

5 XL100 Specifications Fully GMP Compliant Exchangeable Turret Capability 8 Station, IPT or EURO D Tools 10 Station, IPT or EURO B Tools 12 Station, IPT or EURO BB Tools 10 kN Precompression Force 60 kN Main Compression Force 120 RPM Press Speed Capability XL 100 Pro Tablet Press

6 XL100 Specifications Stainless Steel Execution Frequency Drive on Main Motor Open Gravity Feed Frame Variable Speed Power Feed Frame Sealed Compression Zone Quick Disconnect Design Noise Dampening System XL 100 Pro Tablet Press

7 XL100 Specifications Handwheel Adjustments Tablet Weight Tablet Thickness Allen-Bradley PLC Controls Basic Parameters Machine Diagnostics Color Touch Screen XL 100 Pro Tablet Press

8 XL100 Specifications Machine Instrumentation Precompression Force Main Compression Force Tablet Ejection Force Press Force Control Option Automatic Weight Control Single Tablet Rejection Tablet Sampling Station Option XL 100 Pro Tablet Press

9 Carrier Plate Design Compression Zone Fully Isolated from Machine Frame and Head Piece Extremely QUIET Operation Noise Dampening Design XL 100 Pro Tablet Press

10 Flexibility Exchangeable Turret

11 Permits the Development of ANY SIZE Tablet on a Single Machine Permits Fast Change Capability for Extreme Efficiency Offers Opportunity to Dedicate Turrets for Specific Actives for Potent Applications XL 100 Pro Tablet Press

12 XL100 Turret Configurations XL 100 Pro Tablet Press

13 Turret Removal XL 100 Pro Tablet Press

14 Turret Removal XL 100 Pro Tablet Press

15 Turret Lift/Transport Unit XL 100 Pro Tablet Press

16 Turret Lift/Transport Unit XL 100 Pro Tablet Press

17 XL100 Turret Removal XL 100 Pro Tablet Press

18 Mounted to Carrier Plate 60 kN Press Force Capability Pivots to Permit Turret Removal Main Compression Assembly XL 100 Pro Tablet Press

19 Main Compression Assembly XL 100 Pro Tablet Press

20 Flexibility Power Feeder and Gravity Feeder

21 Variable Speed Power Feed Frame Mounted on Fixed Support Table Preset Clearance to Die Table Quick Disconnects for Easy Removal and Cleaning Power Feeder XL 100 Pro Tablet Press

22 Power Feeder XL 100 Pro Tablet Press

23 Power Feeder XL 100 Pro Tablet Press

24 Gravity Feeder XL 100 Pro Tablet Press

25 Flexibility Operation with Minimal Material Quantities

26 Full Functionality with Any Number of Reduced Tools Requires Only Installation of Blank Dies Reduced Tools XL 100 Pro Tablet Press

27 Minimal Quantities Power Feeder XL100 Offers Low Level Over-Ride Capability Low Speed Capability to 5 RPM Choice of Feeder Paddles Rectangular Cross Section Round Cross Section Permits Use with < 1kg XL 100 Pro Tablet Press

28 Minimal Quantities Gravity Feeder Permits Operation With Extremely Minimal Quantities (< 50 grams) Manual Feeding Option for Single Punch Utilization XL 100 Pro Tablet Press

29 Flexibility Fast Set-Up and Changeover

30 Innovative Design Eliminates Corner Columns Complete Access to Compression Zone Smooth Surfaces and Quick Disconnects Compression Zone XL 100 Pro Tablet Press

31 Complete Disassembly in Minutes Complete Turret Removal in 10 Minutes Fast Change Capability XL 100 Pro Tablet Press

32 Ergonomic Placement Permits Fast Press Tool Installation and Removal Interlock for Safe Operation Manual Handwheel for Turret Rotation XL 100 Pro Tablet Press

33 Flexibility Full Instrumentation

34 Instrumentation Main Compression Force Precompression Force Tablet Ejection Force Segmented Cam XL 100 Pro Tablet Press

35 Flexibility Caster Base for Portability

36 Stainless Steel Base Locking Casters Permits Full Portability Leveling Footpads Included XL100 on Caster Base XL 100 Pro Tablet Press

37 XL100 Caster Base XL 100 Pro Tablet Press

38 Leveling Footpads XL 100 Pro Tablet Press

39 Flexibility Control for Clinical Batch Production

40 Optional Press Force Control with Single Tablet Rejection Offers Production Scale Process Control Clinical Batch Production XL 100 Pro Tablet Press

41 3-Channel Chute Good Tablets Bad Tablets Sample Tablets Optional Feedback Control Based on Actual Tablet Weight Clinical Batch Production XL 100 Pro Tablet Press

42 Flexibility Product Containment

43 IDEAL for Product Containment Applications Enables the Development of High Potency Compounds Isolator Retrofit Kit Available Product Containment XL 100 Pro Tablet Press

44 XL100 Isolator Mock-Up XL 100 Pro Tablet Press

45 Retrofit Isolator Kit XL 100 Pro Tablet Press

46 Retrofit Isolator Kit Dual Hepa Filters on Air Inlet/Outlet with Safe Change 270 mm RTP to Remove Machine Parts for Cleaning Portable Ventilation/Filtration Skid for Negative Pressure Control Containment Valve Selection for Any OEL Requirement XL 100 Pro Tablet Press

47 Flexibility Wash-in-Place Capability

48 WIP Capability Compression Zone Components Upgraded to 316L Stainless Steel Fixed Spray Nozzle in Feed Pipe to Clean Feed Pipe and Feeder Manual Spray Head for Compression Zone, Manipulated Via Glove Port Permits Simple Rinse, or Detergent Wash XL 100 Pro Tablet Press

49 XL100 WipCon XL 100 Pro Tablet Press

50 XL100 Control System

51 Allen-Bradley PLC Platform XL 100 Pro Tablet Press

52 User-Friendly Operator Interface Minimum Number of Control Screens for EASE of Use Displays Basic Machine Controls and Press Faults Touch Screen Interface XL 100 Pro Tablet Press

53 Login Capability XL 100 Pro Tablet Press

54 Password Administration XL 100 Pro Tablet Press

55 User Administration XL 100 Pro Tablet Press

56 User Profile XL 100 Pro Tablet Press

57 Access Authorization XL 100 Pro Tablet Press

58 Main Screen XL 100 Pro Tablet Press

59 Service Screen XL 100 Pro Tablet Press

60 Press Force Control XL 100 Pro Tablet Press

61 Additional Forces XL 100 Pro Tablet Press

62 Press Force Trending XL 100 Pro Tablet Press

63 Single Forces Screen XL 100 Pro Tablet Press

64 Reduced Tools XL 100 Pro Tablet Press

65 Calibration Screen XL 100 Pro Tablet Press

66 Calibrate Press Speed XL 100 Pro Tablet Press

67 Calibrate Feeder Speed XL 100 Pro Tablet Press

68 Calibrate Amplifiers XL 100 Pro Tablet Press

69 Calibrate Dosing XL 100 Pro Tablet Press

70 Single Tablet Rejection XL 100 Pro Tablet Press

71 Single Sorting Limits XL 100 Pro Tablet Press

72 Tablet Rejection Log XL 100 Pro Tablet Press

73 Magnesium Stearate Spray System (Optional) XL 100 Pro Tablet Press

74 Language Selection XL 100 Pro Tablet Press

75 Report Printing All Control Screens Single Press Forces Machine Parameters Permits Repeatable Machine Set-Up Between Machine and Sites XL 100 Pro Tablet Press

76 XL100 PRO - Optional WonderWare Platform

77 General Machine Controls XL 100 Pro Tablet Press

78 User LOGIN with PASSWORD XL 100 Pro Tablet Press

79 EVENT LOG XL 100 Pro Tablet Press

80 PRESS FORCE Limits XL 100 Pro Tablet Press

81 SINGLE FORCES XL 100 Pro Tablet Press

82 REJECT LOG XL 100 Pro Tablet Press

83 Tablet Sampling Protocol XL 100 Pro Tablet Press

84 Tablet Data Entry XL 100 Pro Tablet Press

85 PMA-3 Data Acquisition System

86 Stainless Steel Cabinet Caster Base Windows Platform Real-Time Display of Force Parameters Data Collection and Analysis with Storage and Export of Data 21 CFR Part 11 Compliant KORSCH PharmaResearch® Data Acquisition System XL 100 Pro Tablet Press

87 PharmaResearch® Amplifier Rack XL 100 Pro Tablet Press

88 PharmaResearch® Data Collection XL 100 Pro Tablet Press

89 PharmaResearch® Data Analysis XL 100 Pro Tablet Press

90 PharmaResearch® Display Single Forces XL 100 Pro Tablet Press

91 PharmaResearch® Data Analysis XL 100 Pro Tablet Press

92 PharmaResearch® Data Analysis XL 100 Pro Tablet Press

93 PharmaResearch® Data Analysis XL 100 Pro Tablet Press

94 PharmaResearch® Data Analysis XL 100 Pro Tablet Press

95 PharmaResearch® Main Screen XL 100 Pro Tablet Press

96 Data Integrity All Reports in Secure PDF Format Burned to CD Option to Direct Data Reports to Central Network XL 100 Pro Tablet Press

97 Technical Support Services

98 Equipment Validation Support IQ/CQ/OQ Documentation Execution of Protocols On-Site Training Certification Program Training Documentation PM and Calibration Service Complete Spare Parts Inventory XL 100 Pro Tablet Press

99 XL100 Advantages

100 Extreme Flexibility Exchangeable Turret Power Feeder/Gravity Feeder Use with Minimal Material Quantities Fast Set-Up and Changeover Full Instrumentation Caster Base for Portability Control for Clinical Batch Production Product Containment Capability Wash-In-Place Capability XL 100 Pro Tablet Press

101 User-Friendly Controls Simple Monitoring Press Force Control with Single Tablet Rejection Comprehensive Data Collection and Analysis XL 100 Pro Tablet Press

102 Technical Support Services Turnkey Validation Program Comprehensive Training Program XL 100 Pro Tablet Press

103 We Look Forward To A Working Partnership in the Future... KORSCH XL100 Tablet Press XL 100 Pro Tablet Press

104 KORSCH America Inc. 18 Bristol Drive South Easton, MA Phone Fax © KORSCH AG Berlin Germany Thank You!


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