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O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D The Design and Manufacture of Mini Applicators O T F O R D T O O L & G A U G E C O M P A N.

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Presentation on theme: "O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D The Design and Manufacture of Mini Applicators O T F O R D T O O L & G A U G E C O M P A N."— Presentation transcript:

1 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D The Design and Manufacture of Mini Applicators O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D

2 Any Terminal Manufacturer Any Terminal Standard Applicator Range Special Applicators

3 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D The Standard Applicator Range

4 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D The Standard Applicator Range For wire CSA up to 20sq mm Left hand side feed Right hand side feed End feed Pneumatic feed

5 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Mini Applicator Specifications Industry standard height mm Industry standard 3 point press location Standard off the shelf tooling range Continuously adjustable crimp height Rigid modular construction using high tensile materials

6 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Pneumatic Feed Left hand S.F Right hand S.F End feed

7 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Mini Applicator Specifications Press opening height - max mm min 132.5mm Press opening stroke - max 40mm min 28mm Left hand and right hand SF – max 28mm End feed – max 25mm Pneumatic feed applicators are designed to apply terminals with a feed pitch longer than above Terminal feed stroke

8 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Standard Tooling Comprehensive range of standard set sizes crimp widths and material thickness Computer optimised design for greater accuracy of tooling selection High quality alloy steels, vacuum hardened and hard chrome plated Full material and hardening trace ability High stock levels of standard components Fast delivery of standard applicators and tooling spares

9 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Crimp/Anvil standard tooling chart

10 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Design & Development Facilities Highly experienced design team Comprehensive data base of known terminals and characteristics State of the art 3D computer modelling software Continuous development of new products Database of 11,000 designs Repeat designs can be in production within 24 hours of receipt of order

11 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Prototype Facilities Applicators for terminals not on the OTG design database are firstly prototyped ensuring accuracy of the database for production Development and prototyping with a dedicated staff is a continuous process 3D computer modelling enables development time to be reduced

12 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Special Purpose Applicators Applicators for terminals and applications which fall outside the OTG standard applicator and tooling range Up to 36sq mm wire Non standard press opening height Special feed/loading requirements As press tools for other processes

13 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Production Capability Up to date CNC machine tools Traditional tool making skills Standardisation brings high efficiency and flexibility

14 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Tool Making MRPII manufacture of parts Manufacturing process trace ability Week number scheduling

15 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Longer Tooling Life Crimp tooling profiles are form ground giving superior finish and accuracy Ground profile is finished with a diamond lapping process Hard chrome plated

16 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Engraving All components engraved with part number Standard tooling spares The part number describes the part

17 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Inspection All components fully inspected prior to stocking All items and material spec fully traceable All completed applicators inspected prior to despatch Documentation – certificate of incorporation issued with every applicator

18 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Stock Control Comprehensive stock of over 12,000 part numbers Standard components in stock for immediate delivery Computer controlled stock system Experienced purchasing and stock control personnel

19 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Applicator Production Build & Test Modular build system gives speed and flexibility of assembly Standard components OTG design and build technology gives a proven result units, 4-6 weeks delivery* 1-10 units, 2-4 weeks delivery* * From receipt of order, terminals, wire samples and specifications

20 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Capability Testing All OTG applicators under go capability tests upon completion as part of the final inspection process Full capability test results and documentation are available at additional costs OTG provides a proven and tested crimp form OTG supplies a result

21 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Technical Support Our extensive experience enables us to offer:- Dedicated technical Hotline. Hands on technical support U.K and World-wide. Operator training on site at any location. The OTG Technical Support Team is available to answer and advise on any technical aspect relating to crimping quality.

22 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D Sales & Export Support Dedicated spare parts department Hotline for emergency spares Support offices in Portugal and the Philippines

23 O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D PRESS TOOLS MOULDS FOR PLASTICS SPECIAL PURPOSE EQUIPMENT JIGS AND FIXTURES


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