Presentation on theme: "AUTOMISA is your partner to solve your problems, executing the best cost benefit, being in new project development or improve existing: Machines; Devices;"— Presentation transcript:
AUTOMISA is your partner to solve your problems, executing the best cost benefit, being in new project development or improve existing: Machines; Devices; Line Production; Continuous Process. We aim better results and increased profitability for our customers. WE ARE NOT JUST AN AUTOMATION SYSTEM INTEGRATOR.
Analysis of technical and economical viability; DPA - Development of Directive Plans for Industrial Automation.
Development, commissioning and start-up of control systems for continuous or discrete process; Security systems for machines and industrial processes; Design, configuration and PLC programming, industrial networks, HMIs, vision systems and supervision; Dimensioning, parameterization, installation and adjustment of field actuators, drives, valves, motion control, and so; Integration of the factory floor into corporate systems; Implementation of traceability systems; Specialized technical assistance.
Development of electrical project; Panel assembly; Wiring and infrastructure; Testing and commissioning.
COMPLETE SOLUTIONS IN AUTOMATION & CONTROL PLC; SCADA; Industrial Networks; Instrumentations; Motion-control; Traceability systems; Assembly and Field Installation. Generating the best COST/BENEFIT with cutting edge technology to:
Automotive Industry; Auto parts Industry; Metallurgical; Mining; Refrigeration; Storage and Shipment Maritime Grain; Sanitation, among others.
237 SAVEIROS SIDE OF BODY SHOP System composed of 6 robotized islands and 8 manual devices for making the internal and external sides of Saveiros Generation 6 body shop, the first automated line in the standard Volkswagen Anchieta VASS 04, where all hardware automation of the islands were of SIEMENS, SEW and Festo, the manuals devices with Phoenix Contact PLC. SYSTEM ELEMENTS: 38 Robots in ProfiNet; 12 4 positions Tromels with motion-control; 16 Transporter devices; 4 3 positions Turn-tables, with manual deploy. USED TECNOLOGY: PLC: 8 S7-319F 2PN - SIEMENS; 8 ILC 170 ETH 2TX - PHOENIX-CONTACT; NETWORK:ProfiNet and ProfiSafe, in fiber-optic only; HMI: 6 Industrial PCs PC K tags, with Wincc - SIEMENS; 6 HMIs MP SIEMENS; 2 Mobile Tablet PC, TPC 6013P - PHOENIX-CONTACT; FIELD:34 SIEMENS ET-200S remotes, using conventional and Safety I/O modules - Siemens; 16 SEW IP-67 MoviPro Series in ProfiSafe; 16 SEW IP-67 MoviFit Series in ProfiSafe; 80 Festo CPX Pneumatic central with normal and safety I/O.
FAHRWERK GOL 6 Insertion of Fahrwerk Gol generation 6 transporters in the Gol generation 4 final assembly, from the pre-assembly where the skid is prepared with the engine, transmission, etc., until marriage with the body shop with the skid in motion. The project was developed in the new standard VASS04, the first in the final assembly of the VW Anchieta. SYSTEM ELEMENTS: 20Transfer tables; 4 Turn tables; 4 Lifters; 2 Multiple positions Swivel lifter; 1 Cross-Transfer with 3 pre-defined Swivel lifter; Several bolting systems; RF-ID system for quality control and sending the stored data to the VW MES /ERP. USED TECNOLOGY: PLC: 2S7-319F 2PN - SIEMENS; NETWORK: ProfiNet and ProfiSafe; HMI: 2 Industrial PCs PC K tags, using Wincc, - SIEMENS; 14 HMIs MP SIEMENS; FIELD: 35 ET-200S remotes, using conventional and Safety I/O modules, - Siemens; 6 SEW IP-67 MoviPro Series in ProfiSafe; 50 SEW IP-67 MoviFit Series in ProfiSafe ; 2 Festo CPX Pneumatic central with normal and safety I/O; 2 Bar-code reader CLV SICK; 9 Pepperl-Fuchs RF-ID controllers.
237 FINISH SAVEIROS BODY SHOP Final assembly of Saveiros body shop and final preparation for the insertion of the movable parts and the Shotteplatte of frame rail. SYSTEM ELEMENTS: 9 Transporters; 2 Multiple positions Swivel lifter; 3 Lifters; 13 Cross-Transfers; 1PERCEPTRON, vision system for geometric control; Several devices for fixing the removable parts and the Shotteplate into the body shop. USED TECNOLOGY: PLC: 4 PLCs S7-319F 2PN - SIEMENS; NETWORK: ProfiNet and ProfiSafe; HMI: 4 Industrial PCs PC K tags, using Wincc, - SIEMENS; 2 HMIs MP SIEMENS; FIELD: 31 ET-200S remotes, using conventional and Safety modules, - Siemens; 11 SEW IP-67 MoviPro Series in ProfiSafe - SEW; 24 SEW IP-67 MoviFit Series in ProfiSafe - SEW; 4CPX Pneumatic central with normal and safety I/O - Festo; 2 Bar-code readers CLV SICK;
X-62 SIDE OF THE BODY SHOP Project consists of 8 geometry devices to assembly five car models, used to mounting the side of the van X-62 (Master), being one of the 1st projects using the new standard SCUBE of Brazil in the Renault factory for utilities vehicles. SYSTEM ELEMENTS: 4 Adaptable devices for the welding of 5 models of the side of the body shop with about 80 pneumatic groups; 4 Basculant devices with about 40 pneumatic groups each. USED TECNOLOGY: PLC: 2 S7-319F PN/DP - SIEMENS; NETWORK: ProfiNet and ProfiSafe; HMI: 2 MOP with Industrial PCs PC-677, using ODIL as supervision system, - SIEMENS; 2 DLOPS HMIs MP SIEMENS; FIELD: 12 STAGE-BOX remotes with ET-200S using conventional and Safety modules, - SIEMENS; 95 ET-200 Eco remotes - SIEMENS; 4 Drives S-120 in ProfiSafe - SIEMENS; 26 CPX Pneumatic central with normal and safety I/O - Festo.
X-62 UNDER-BODY This project was split into 2 parts: FASE 1: It consisted in the provision of three devices for prefabrication and two more devices for manufacturing the platform X62, having the ability to mount X70 (old model). USED TECNOLOGY: PLC: 2 S7-319F 2PN - SIEMENS; NETWORK: ProfiNet and ProfiSafe; HMI: 2 LOP using MP-377, - SIEMENS; FIELD: 7 Stage-box remotes with ET-200S using conventional and Safety modules - SIEMENS; 3 ET-200 Pro remotes - SIEMENS; 22 ET-200 Eco remotes - SIEMENS; 10 CPX Pneumatic central with normal and safety I/O - Festo. FASE 2: Insertion of the new model in the existing line Preli, mechanically, electrically and software retrofitting the old devices. USED TECNOLOGY: PLC: 1 PLC5 - Rockwell; NETWORK: RIO e ASCII; FIELD: 1 Module Basic; 10 Flex-IO modules.
API1B - BRANCARD Project consists of robotic devices geometry for mounting rails of the 207 family chasis. SYSTEM ELEMENTS: 4 Geometry devices; 2 Robots. USED TECNOLOGY: PLC:1GuardLogix 1756-L62S - ROCKWELL; NETWORK:Ethernet IP and DeviceNet; HMI:2 HMIs PanelView ROCKWELL; FIELD: 4 Point-IO remotes - ROCKWELL; 8 CompactBlock Guard for I/O Safety - ROCKWELL; 6 CPX Pneumatic central with normal and safety I/O - Festo.
Ai-51 SIDE OF THE BODY SHOP Project consists of a robotic assembly geometry to the sides of the new model C using TOX welding. SYSTEM ELEMENTS: 1 Multiple positions Tromel; 1 Tox welding Robot. USED TECNOLOGY: PLC:1GuardLogix 1756-L62S - ROCKWELL; NETWORK:Ethernet IP and DeviceNet; HMI:2 HMIs PanelView ROCKWELL; FIELD: 4 Point-IO remotes - ROCKWELL; 4 CompactBlock Guard for I/O Safety - ROCKWELL; 1 PowerFlex, - ROCKWELL; 8 CPX Pneumatic central with normal and safety I/O - Festo.
LINEAS COMUNES - ARGENTINA Conveyors for insertion of the body of the new Ranger pickup in the common line of models, with 5 models in marriage. SYSTEM ELEMENTS: 31 Transporters; 4 Turn-tables; 2 Shuttles; 4 Cross-Transfers with 14 Swivel lifter. USED TECNOLOGY: PLC:1 GuardLogix 1756-L62S - ROCKWELL; NETWORK:4 Ethernet IP 1756-EN2T; HMI:1 Supervisory Factory Talk View SE, - ROCKWELL; 4 HMIs PanelView ROCKWELL; FIELD: 28 Point-IO using conventional and Safety modules - ROCKWELL; 12 Drives PowerFlex em NETWORK - ROCKWELL; 3 Bar-code readers.
WELDING CONCAVOS MIG welding Robotic Device for the concave part of the Straw Grain harvester, with vision system for model identification and quality control, containing the following technical data: SYSTEM ELEMENTS: 2 Cognex Vision-system; 2 MIG weld Robot - ABB. 2 Tromels with positioning system. USED TECNOLOGY: PLC:1 ControLogix 1756-L61 - ROCKWELL; NETWORK:Ethernet IP e DeviceNet; HMI:2 Allen-Bradley IPC using the Factory Talk View ME, - ROCKWELL; FIELD: 2 Point-IO remotes - ROCKWELL; 2 Servos KINETIX ROCKWELL; 2 Vision system - COGNEX;
NEW STRADAS REVERSE DOOR Robotic devices for assembling of the reverse door of the new Strada, one of the first possess with an inducing system to curing the adhesive seal. SYSTEM ELEMENTS: 4 Manual devices; 1 Robotic island with manipulating and RollerHaming robots; 1 Induction system. USED TECNOLOGY: PLC: L62S - ROCKWELL; NETWORK:Ethernet IP; HMI:1 HMIs PanelView ROCKWELL; FIELD: 12 Point-IO with I/O Safety - ROCKWELL; 1 Arplas controller; 1 Induction system KGR; 8 CPX Pneumatic central with normal and safety I/O - Festo.
EOM TRANSPORTER – FINAL ASSEMBLY Transporters with approximately 500 EOMs, using the SEW´s new technology MOVITRANS, brushless power system from SEW, which will lead the motor shaft, seats, wheels and bumpers to final assembly, totaling 7.7 km in length, with the following technical data: USED TECNOLOGY: PLC:3 GuardLogix 1756-L62S - ROCKWELL; 5 GuardLogix 1756-L72S - ROCKWELL; NETWORK:48 Communication modules Ethernet IP 1756-EN2T; HMI:7 HMIs PanelView ROCKWELL; FIELD: 36 Drives MoviDrive - SEW; 7 Drives MoviTrac - SEW; 8 Movitrans controllers SEW; 82 Direct start motors; 80 Scanners and light-curtain.
EOM TRANSPORTER – XMF EOM system for transportation of XMF side of the new Fiorino, integrated into the existing line of the conveyor line models 326. SYSTEM ELEMENTS: 8 LJU controllers; 5 Sidetrack; 1 Turn tables; RF-ID System. USED TECNOLOGY: PLC: L62S - ROCKWELL; NETWORK:Ethernet IP, DeviceNet and Modbus/TCP; HMI:1 HMI PanelView ROCKWELL; 7 HMIs PanelView ROCKWELL; FIELD: 10 Point-IO with I/O Safety - ROCKWELL; 8 LJU controllers; 4 RF-ID - ROCKWELL; 1 Drive MDX60-B - SEW; 1 Multimeter PAC SIEMENS.
CMX - MINING Mining, which installed the system grinding, preparation, transportation and storage of minerals, totaling approximately 2400HP to power the motors. SYSTEM ELEMENTS: 42 Engines from belts, crushers, etc; USED TECNOLOGY: PLC:1 S PN DP - SIEMENS; NETWORK:Profibus-DP and Profinet; HMI:1 WinCC Supervisory - SIEMENS; 1 HMI MP SIEMENS; FIELD: 12 Drives MM440 - SIEMENS; 30 Drives MM420 - SIEMENS; 1 Multimeter PAC SIEMENS.
ICN / PROSUB: COPPER TUBE CHEMICAL ERODER AND WASHING PLANT FOR BRAZILS 1st SUBMARINE Process plant for copper tubes chemical eroding and washing for fluid circling (for heat exchanger, hydraulic systems and others) for conventional and nuclear submarines. The first of his kind in Brazilian territory. The plant is able to process up to 15 copper tubes with length of 6m (19.6ft) and internal diameter from 5 to 20mm ( to in). With easy and intelligent program selection, the control system cover 320 different setup options. SYSTEM ELEMENTS: 14Centrifuge Pumps; 41Process Valves; 04Flow control systems; 07pH, Conductivity, Concentration and Temperature controls; 01Exaust Gas treatment station; APPLIED TECHNOLOGY: PLC:1 Rockwell 1769-L33ER CompactLogix; NETWORK:Ethernet/IP; HMI:1 Rockwell PanelView Plus 1000; FIELD: 04 Inversores Rockwell PowerFlex 40; 02 Softstarters Rockwell SMC-150; 01 PT100; 03 Digimecs pHmeter; 03 Digimecs concentration meter; 02 Digimecs conductivity meter; 02 Digimeds flow meter.