1. IS2 control and operation enclosures for automation
NEW

2. New IS2 enclosures for automation
Strength – the strong point
The range you need
Kit version – an absolute novelty
The only ones with IP65
Accessories for all applications
Personalisation is splendid

3. Flexibility of solutions
The level of flexibility the IS2 was born with allows us to manage three different composition levels of the product:
Fully pre-assembled, in batteries as well, with any necessary drillings (this is the ready-to-use solution based on individual requirements) 1
Single pre-assembled columns (easy to handle, these allow optimisation of order management and of the space inside the workshop) 2
Kit solutions (immediate availability, few parts in stock and allow great construction flexibility. They are assembled with low applied labour.) 3

4. New IS2 enclosures for automation
Ideal panel board
special apparatus
Where the new IS2 enclosures for automation are the most advanced to be found on the market today, ABB’s automation apparatus is also a synonym of technological innovation.
You can count on a wide and diversified offer of control and operating devices, d.c. contactor actuators with low consumption up to 40 A, electronic releases, pushbuttons and many, many other pieces of apparatus all guaranteed by the international know-how of one of the leaders in the electromechanical sector.

5. Technical characteristics
Main technical characteristics
References to Standards: IEC 50298, IEC
Degree of protection: IP65 (IEC 60529)
Degree of mechanical sturdiness: IK10 blind door, IK09 glazed door (EN 50102)
Rated service voltage Ue: V
Rated insulation voltage Ui: V
Rated impulse withstand voltage Uimp: V
Rated current In: A
Rated short-circuit current Icw: kA
Rated short-circuit peak current Ipk: kA
Colour of structure: Grey RAL 7032
Colour of plinth: Grey RAL 7012
Technical catalogue

6. IS2 Development Axes An all-round approach not overlooking anything
Wider range
Reduced costs
Integration of apparatus
Provision of services
Development of applications

7. IS2 development axes Wider range
• Possible solutions kit pre-assembled
• Offer of dimensionally complete structures depth width height
• Wider offer of accessories roof cable connection box lateral cable connection box self-supporting plinth 3 types of cable entry flanges voltage indicator lamps levelling feet/wheels cable anchoring kit piercing screws

8. IS2 development axes Reduction of costs - prices
• Technical solutions possibility of supplying a structure w=1600mm instead of two with w=800mm
• Management solutions separate plinth flanges (front-lateral) cable entry flanges as accessories crosspieces supplied as accessories
• Reduced costs

9. IS2 development axes Integration of apparatus
Development of dedicated kits for installation of: • circuit-breakers (only back plate) • capacitors • switch-disconnectors • wiring duct

10. IS2 development axes Provision of services
Possibility of supply (with price increase) • assembled in batteries • pre-assembled accessories • drilled according to drawing • colours on request
Design/Configuration Software
• multi-line electrical circuit diagrams • single-line electrical circuit diagrams • auxiliary and functional circuits • panel board layout drawing • thermal check according to CEI automatic referencing coils-contact (cross reference) marking of wires and apparatus management and drawing of the Entrelec terminal boxes
• automatic drawing of the multi-line
diagrams

11. IS2 development axes Development of applications
Construction for single application • Automation (back plate: front, side, partial) • PC and MCC (with fixed drawers) • Power factor correction
• 19” Rack • Distribution (vertical cabling) • Distribution (horizontal cabling)

12. IS2 development axes (?) Elimination of weak points
Dimensions • elimination of d=450mm and • introduction of d=400 and 500mm
Plinth • reinforced and re-engineered to prevent rotations during handling • Correctly sized for the transpallet
Painting • improved quality thanks to a new plant

13. IS2 development axes Improvements
Damage • improvement of packaging, introduction of the “plinth-covering” structure able to absorb “small impacts” without deformation
Delivery times • reduction in delivery times (kit version available in stock)

14. Product - range Basic automation structure Coupling the structures
at the side with other columns “in a battery”
with other corner structures
Back plate
front insertion
lateral insertion
Doors
blind and glazed
can be hinged on the left and right
Possibility of 120°/180° opening (with accessory) • IP65 degree of protection
Cable entry flanges
without flanges
sliding flanges
removable flanges
single closure flanges

15. Product - range Main accessories Handle Fixed flange (std)
Ergonomic with rotation (optional)
Interchangeable key inserts
Temperature management
Natural ventilation
Forced ventilation
Air conditioning
Plinth
without plinth
with 4 angle pieces (std)
flanges h=100/200mm
reinforced single piece

16. Product - range Structure for distribution vertical cabling
Coupling structures
laterally with other columns "in a battery"
with other corner structures
DIN rail
18-24 mod. W=600mm
29-36 mod. W=800mm
Panels
for instruments
for DIN h=150/200mm
blind h=50-800mm
screws with 1/4 turn
hinges
Blind back plate
200÷400x600mm (HxW)
200÷400x800mm (HxW)
Uprights
h=1800mm  8 rows h=200
11 rows h=150
h=2000mm  9 rows h=200
12 rows h=150
h=2200mm  10 rows h=200
14 rows h=150
Doors
blind and glazed
can be hinged on the left and right
Possibility of opening 120°/180° (with accessory)
IP65 degree of protection
Cable entry flange
without flange
sliding flanges
removable flanges
single closure flange

17. Product - range Structure for distribution horizontal cabling
Coupling structures
laterally with other columns "in a battery"
with other corner structures
DIN rail
24 mod. W=600mm
36 mod. W=800mm
Panels
for instruments
for DIN h=150/200mm
blind h=50800mm
screws with 1/4 turn
hinges
Back plate
insertion from the side
Doors
blind and glazed
can be hinged on the left and right
Possibility of 120°/180° opening (with accessory)
IP65 degree of protection
Back plate pre-drilled for Tmax
x600mm (HxW)
Cable entry flange
without flange
sliding flanges
removable flanges
single closure flange

18. Product - range Structure with compartments for PC - MCC
Coupling structures
laterally with other columns "in a battery"
with other corner structures
Cable container
internal W= mm
external W=400mm
Compartments
can be segregated up to Form 3
dimensions H= x600mm
dimensions H=20-800x800mm
pre-shearing for MCCBs with front terminals
Doors
single blind h= mm
20/10 thickness
box + key
can be hinged on left/right
IP41 degree of protection
Busbar system
shaped up to 1600A
Cable entry flange
without flange
sliding flanges
removable flanges
single closure flange

19. Product - range Structure for power factor correction
Back plate switch-disconnectors
for OETL A
dimensions 350x250mm HxW
Coupling structures
laterally with other columns "in a battery"
with other corner structures
Busbar system
shaped up to 1600A
Back plate for capacitors
equipped for capacitor on the back and for apparatus on the front
dimensions 450x250mm HxW
Doors
blind
drilling for instruments
can be hinged on left/right
IP43 degree of protection

20. Product - range 19” rack structure Cable entry flange
without flange
sliding flanges
removable flanges
single closure flange
Coupling structures
laterally with other columns “in a battery”
with other corner structures
19” rack frame
fixed, swing, swing 180°, partial
capacity: 36-47HE
front panels 1-0HE
Doors
blind and glazed
can be hinged on the left and right
Possibility of 120°/180° opening (with accessory)
IP65 degree of protection

21. Functionality / benefits looked for (?)
The pre-assembled version mounted in a battery with possible drillings
Ready to be used
…with a small extra cost, it is possible to use the service set up by ABB, which allows the panel board use to have a solution ready for cabling

22. Functionality / benefits looked for (?)
The pre-assembled version
The IS2 range has some made-up configurations which can be used as standard by the user who has repetitive production lines
Standardisation
the mounted version offers all the advantages of a “pre-assembled” structure, without giving up the various personalisation requirements
Personalisation

23. Functionality / benefits looked for
The kit version
Simple and rapid to mount
8 screws are sufficient to mount the skeleton of the panel board. The hinges are already mounted on the uprights, the roof and the angle pieces and plinth on the base
Flexible
just a few codes managed in stock offer great construction flexibility within short periods of time
Sturdy
mechanical resistance unaltered also in relation to the pre-assembled parts, thanks to the special shape of the uprights and to the strength of the 3-way joint
Vantaggio di prezzo

24. Functionality / benefits looked for
Cable entry from below
simple to use, these make up a discrete closure of the cable entry area
Sliding flanges
made up of sheet segments of different sizes, these allow cable entry in correspondence with terminal box
Removable flanges
made up of a single flange, this represents the solution for when it is important to keep the degree of protection from below, too
Bottom closure flange
should the quantity/cross-section of the entering cables be large, it is possible to have the bottom open
Completely open bottom

25. Functionality / benefits looked for
Cable entry from above
this is an accessory which can be mounted on the roof of the panel board which allows circulation of the conductors and entry from the roof
Cable connection box
This is an alternative to the previous one w=300mm, which goes directly side by side with the structures
Lateral cable connection container

26. Functionality / benefits looked for
Cable anchoring, terminal box supports and earthing busbar
using simple accessories, it is possible to fix the conductors with a diameter from 9 to 72mm to the structure of the panel board
Fixing cables to the structure
different accessories allow the terminal box to be fixed on the back plate, with and without the earthing busbar
Terminal box supports
it is possible to make the connection from the front directly onto an M6 threaded busbar, and by means of a 6x6 square busbar and terminals for cables from 0.5 to 35mm2
Earthing busbar

27. Functionality / benefits looked for
Fixing apparatus onto the back plate
this eliminates the drilling operation, avoiding any filings falling inside the panel board
Fixing components by means of piercing screws
this operation is possible outside the panel board horizontally with subsequent insertion
Fixing onto standard and oversized plate

28. Functionality / benefits looked for
Fixing apparatus onto the back plate
from the front/rear and laterally by means of tracks with excellent sliding level (balls)
Insertion of standard and oversized plate
it is also possible to mount several plates at the same time (e.g. control panel boards with the electrical part on the front and the pneumatic part on the rear)
Insertion of two plates on opposite sides

29. Functionality / benefits looked for
Handling the panel board
the plinth structure made up of flanges removable from the front and the dimensions/sturdiness of the angle pieces, take the standardised size of normal forklift into account. The standard plinth h=100mm and h=200mm with addition of accessories
Handling by means of forklift
this implies replacement of the normal angle pieces with dedicated structures which are extremely sturdy, ideal for panel boards assembled in batteries
Handling by means of rollers
and made possible by different types of lifting eyebolts which are fixed directly onto the supporting structures of the panel board
Handling by means of a bridge crane

30. Functionality / benefits looked for
Air conditioning/ventilation of the panel boards
Air conditioning
should a considerable reduction in the temperature inside the panel board be found necessary from the calculation models (CEI 17-13), it is possible to mount air conditioners with 550 to 2100W refrigerating yield on the side doors and roof
Natural ventilation
it is possible to create natural ventilation inside the panel board by inserting ventilation gratings/hoods on the doors/side panels or roof
Forced ventilation
with the addition of reversible type fans (suction/pumping), it is possible to increase the air flow inside the panel board

31. Functionality / benefits looked for
Preset for the apparatus
back plates drilled for fixing the moulded-case circuit-breakers up toT5 and S6 from the front
Circuit-breakers
drilled back plates sized for fixing the LVCP condensers
Capacitors
support brackets for mounting the wiring duct on the door, structure or DIN rail
Wiring duct

32. Functionality / benefits looked for
Very sturdy structure
characterised by a closed type section, able to withstand high loads
Structure
the structures with W1200mm are supplied with an intermediate upright which, apart from guaranteeing the degree of protection, offers greater mechanical sturdiness of the panel board without losing total access, as it is removable
Structures with double door with intermediate upright

33. Functionality / benefits looked for
Optimisation of internal spaces
characterised by a section with extremely limited dimensions - 47x47mm, which allows the whole volume of the panel board to be exploited
Structure
this allows the back plate to be moved backwards as far as the inside of the uprights, making it possible to exploit the depth of the panel board to the maximum
Kit for moving the plate backwards
this offers on average 20% more surface which can be cabled compared with the standard plate
Oversized plate

34. Functionality / benefits looked for
Laying the panel board
simply and rapidly by means of dedicated accessories accessible from the top side by means of a cable entry flange
Fixing the structure to the floor
in the cases where the panel board needs subsequent handling and when handling on the work site is particularly difficult
Structure placed on wheels
when the floor is not perfectly level
Structure placed on levelling feet

35. Functionality / benefits looked for
Use of the panel board
particularly suited to use in “difficult” environments (marble and woodworking machines)
IP65 degree of protection
in the case of “mixed” electrical + pneumatic uses, it is possible to insert some metal segregations vertically and horizontally to separate the different areas
The need to separate

36. Functionality / benefits looked for
Universal use of the panel board
Universal accessories
in the IS2 range there are accessories, such as crosspieces, aluminium sections and partial back plates, which allow assembly of any component internally
Rapid and universal fixing
the use of self-tapping screws allows rapid and secure fixing of the components, without the need for drilling and use of cage nuts

37. Functionality / benefits looked for
Spare parts for the panel board
Easy to order
all the panel board components are coded and priced, so supplying spare parts is extremely simple

38. IS2 Competition (!) Reference competitors Manufacturer/Brand Series
Proline
Multi- Flex MCS - MCD
Areta
TS8
Spacial 6000

39. Marketing tools (!) ENCLOSED IN MAGAZINES Aim:
To inform the target about the new product, trying to create demand
Target: indep. switchgear experts + OEMS
Contents: brochure
Mechanics: we shall send a gadget (pen set) to all those who have filled in and returned the questionnaire to us as an insert in the following magazine titles
Magazines: specifically about automation

40. Marketing tools (!) TRAINING COURSES Objective:
To illustrate the main directives and standards in the sector.
Target: designers + OEMS + engineering offices
Contents: Electrical panel boards of machines - Cabling and assembly of the electrical equipment - Selection of the electrical ducts - Selection of the degree of protection suited to the environmental conditions - Layout of the components, terminal boxes and ducts - Application examples: the ABB solutions

41. Availability and delivery times
Product availability all the versions/articles in the catalogue will be available from 1st January 2005
Delivery times
Delivery times (working days)
(1) kit version and accessories, managed in stock

42. New IS2 enclosures for automation
Great in
quality
Unbeatable
economically