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CAESAR Systems Limited

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Presentation on theme: "CAESAR Systems Limited"— Presentation transcript:

1 CAESAR Systems Limited
An introduction to ISO Industrial automation systems and integration – Integration of life-cycle data for process plants including oil and gas production facilities – Part 2: Data model David Leal CAESAR Systems Limited Magne Valen-Sendstad POSC Caesar

2 Technical Information- Vigdis
Installation Contract TLP Tipas DB EPC/Suppliers Nymo DB Project DB EP Contractor Viiking DB SAGA S-Div. DB DFO DB Suppliers = Human interaction DFO = Documents For Operation = Electronic transfer

3 8 definitions of mean time between failure
MEAN TIME BETWEEN FAILURE (#RDS ) A period of time which is the mean period of time interval between failures. MEAN TIME BETWEEN FAILURE 1 A (#RDS ) The time duration between two consecutive failures of a repaired item. International Electrotechnical Vocabulary (IEV) online database MEAN TIME BETWEEN FAILURE 1 B (#RDS ) The expectation of the time between failures: Note. - In English, the use of the abbreviation MTBF in this sense is now deprecated. International Electrotechnical Vocabulary (IEV) online database MEAN TIME BETWEEN FAILURE 1 C (#RDS ) The expectation of the operating time between failures. International Electrotechnical Vocabulary (IEV) online database MEAN TIME BETWEEN FAILURE 1 D (#RDS ) Total time duration of operating time between two consecutive failures of a repaired item . International Electrotechnical Vocabulary (IEV) online database MEAN TIME BETWEEN FAILURE 2 (#RDS ) Predicts the average number of hours that an item, assembly, or piece part will operate before it fails. Jones J. V. (1987), Integrated Logistics Support Handbook, McGraw Hill Inc., USA. MEAN TIME BETWEEN FAILURE 3 (#RDS ) For a particular interval, the total functional life of a population of an item divided by the total number of failures within the population during the measurement interval. The definition holds for time, rounds, miles, events, or other measure of life units. MIL-PRF (1996), Performance Specification Logistics Management Information MEAN TIME BETWEEN FAILURE 4 (#RDS ) The average length of time a system or component works without failure. MIL-HDBK

4 Flanges PIPING FLANGE Flange PROFILE FLANGE FLANGED END # 578 400
# PROFILE FLANGE

5 Product Data Inconsistencies
MANUFACTURERS DRAWING STUDBOLTS 1”UNC, 5 1/ 2 ” ASTM A GR EN10204/2.2 NUTS 1”UNC ASTM A GR EN10204/2.2 SUPPORT BRACKET ISO REFERENCE DATA LIBRARY Id: Name: <ISO >#NNNNNNN ASTM A 453/A 453M CLASS A ENGINEERING DATASHEET Bolts/External Flnges ASTM A 453M GR660, TP1 (3.1B) Nuts External Flanges ASTM A 453M GR660, TP1 (3.1B) Brackets/Supports BS S11__________ (3.1.B)

6 ISO 15926 Integration of Life Cycle Data for Process Plants including Oil & Gas production facilities. Integration Capability to span multiple applications Restrictions specific to applications must be kept at application level, not affecting the integration model Life Cycle Data shall last for years HSE requirements Accessibility to data Need to know what you have data about Value of data compared to value of installation? System independent

7 Lifecycle Aspects Required Activity Required Activity Actual Activity
Conceptual Process Design Detailed Process Design Commission Process Required Facility Planned Facility Actual Facility Conceptual Engineering Design Detailed Engineering Design Construction Required Material Planned Material Actual Material Procurement

8 Examples of Lifecycle Objects
Pressure Transmitting - Environment HAZOP Maintainability etc External requirements Tag xxxx Design Case 1 Design Case 2 Process Design Case 3 Process/performance requirements Functional Location Tag xxxx Package Specification MMMM Data Sheet for xxxx Procurement Package MMMM Consolidated Requirements Pressure transmitter suitable for Tag xxxx Model X Variant Y Conformance ROSEMOUNT 3051CG ROSEMOUNT 3051CG5A22A1KB4I1L4M6Q4 Data Sheet for xxxx Model X Variant Y Serial # Conformance Operational Data for 3051CG5A22A1KB4I1L4M6Q4 #123456 All objects have separate lifecycles

9 Space-time maps I

10 Space-time maps II

11 Space-time maps III PRESSURE TRANSMITTER
class_of_inanimate_physical_object

12 Space-time maps IV Specifications/class data
Product data sheets etc PRESSURE TRANSMITTER class_of_inanimate_physical_object ROSEMOUNT 3051CG class_of_inanimate_physical_object # Installed Objects/individual data

13 Integration Across Applications
Project Data Sheet Product Data Sheet P&ID 3D CAD External Level Conceptual Model (Integration) ISO DM+RDL Physical Level P1 P2

14 Integration Across Project Phases
Conceptual Process Design Detailed Engineering Design Procurement Construction Operation External Level Conceptual Model (Integration) ISO DM+RDL Physical Level P1 P2

15 ISO 15926 - Data Model and Reference Data Library
OWL Core Classes Standard & Proprietary Properties Classes Manufacturer Specified Properties Classes Property Classes Standardised in ISO Core Classes Standard & Proprietary Activity Classes Manufacturer Specified Activity Classes Data Model Standardised in ISO RDL Core Classes Common Terminology Standardised by e.g. ISO /IEC/ ANSI/ BS/DIN, represented using ISO 15926 Standard & Proprietary Classes Product Catalogues represented using ISO 15926 Physical Object Classes Manufactured Item Classes

16 ISO 15926 ISO Integration of life-cycle data for process plants including oil and gas production facilities ISO Overview and fundamental principles (Approved IS) ISO Data model (Approved IS) ISO Geometry. (TS ready for submission) (For initial content see: ISO Initial reference data. (Approved TS. See next slides for parts) ISO Procedures for registration and maintenance of reference data (NWI/CD pending resolution on MA) ISO Scope and methodology for developing additional reference data (NWI/CD to be submitted to ISO Q1 2008) ISO Implementation methods for the integration of distributed systems (TS to be submitted to ISO Q1 2008)

17 ISO 15926-4 Initial Set ISO TS 15926-4 (2007) ACTIVITY
ISO TS (2007) BASICS ISO TS (2007) CLASS OF CLASS ISO TS (2007) CONNECTION MATERIAL ISO TS (2007) CONTROL FUNCTION ISO TS (2007) ELECTRICAL ISO TS (2007) ENCODED INFORMATION ISO TS (2007) HEAT TRANSFER ISO TS (2007) INFORMATION ISO TS (2007) INSTRUMENT ISO TS (2007) PIPING ISO TS (2007) PROPERTY ISO TS (2007) PROTECTION ISO TS (2007) ROTATING EQUIPMENT ISO TS (2007) SOLID HANDLING ISO TS (2007) STATIC EQUIPMENT ISO TS (2007) TRANSPORT ISO TS (2007) UOM ISO TS (2007) VALVES ROTATING EQUIPMENT to be added Q3/2008

18 Access To Part 4 Data

19 Key parts of ISO 15926-2 Precise statements
Implemented in EXPRESS Superseded by RDF Physical individuals and classes serial numbered item and model 4D approach to change Practical approach to life cycle Small number of key relationships partOf, connectedTo, contains Formal approach to physical properties

20 Assets and facilities An asset is an item of equipment which has a material identity. Hence an asset retains its identity when it is removed a system and is maintained or used elsewhere A facility is a part of a system which has a functional identity. A facility cannot be removed from the system of which it is a part and used elsewhere. An asset is installed to provide, or act as, a facility.

21 replacement of equipment installed as G_101
Assets and facilities time space facility G_101 asset no in store asset no being repaired T15:00 replacement of equipment installed as G_101 T23:00

22 Temporal parts A period in the life of an object is another object – a temporal part. A statement about an object which is true for a period of time, but not always, is made about the temporal part. :Y91_SPF a :MotorCar ; :ownedBy .

23 Temporal parts A period in the life of an object is another object – a temporal part. A statement about an object which is true for a period of time, but not always, is made about the temporal part. :Y91_SPF a :MotorCar . :Y91_SPF_ _to_ :part2:temporalPartOf :Y91_SPF ; :during [ t:hasBeginning [t:inXSDDateTime ] ; t:hasEnd [t:inXSDDateTime ] ] ; :ownedBy . temporal part – a key concept in ISO

24 Temporal parts – assets and facilities
time space facility G_101 asset no in store asset no being repaired T15:00 replacement of equipment installed as G_101 T23:00 output kilowatt-hours [ :part2:temporalPartOf :G_101 ; :during [ t:hasBeginning [t:inXSDDateTime ] ; t:hasEnd [t:inXSDDateTime ] ] ; :outputActivePower [ part4:kilowatt-hour ].

25 Temporal parts – assets and facilities
time space facility G_101 asset no in store asset no being repaired T15:00 replacement of equipment installed as G_101 T23:00 output kilowatt-hours [ :part2:temporalPartOf : ; :part2:temporalPartOf :G_101 ; :during [ t:hasBeginning [t:inXSDDateTime ] ; t:hasEnd [t:inXSDDateTime ] ] ; :outputActivePower [ part4:kilowatt-hour ].

26 Relationships between physical objects
there is nothing much else you can say :A part2:partOf :B . :A part2:connectedTo :C . :A part2:contains :D . but if you want to defined more relationships you can – as reference data part of temporally assembly connected to contains

27 Classification what sort of thing something is
Part 2 has a vocabulary for classification. :MyAsset part2:classifiedAs adv:Model_ABC_V5 ; part2:classifiedAs part4:CentrifugalPump .

28 Classification what sort of thing something is
Part 2 has a vocabulary for classification. It is built-in to the RDF/N3 representation :MyAsset a adv:Model_ABC_V5 ; a part4:CentrifugalPump .

29 Specialisation relationship between sorts of thing
Part 2 has a vocabulary for classification. adv:Model_ABC_V5 part2:specialisationOf part4:CentrifugalPump .

30 Specialisation relationship between sorts of thing
adv:Model_ABC_V5 rdfs:subClassOf part4:CentrifugalPump . Part 2 has a vocabulary for classification. RDF has an equivalent vocabulary.

31 Specialisation the vocabulary is used within part 4
part4:CentrifugalPump rdfs:subClassOf part4:Pump .

32 Physical properties relationships to physical quantities scale
“indirect physical property” MyAsset 230 V 230 operatingVoltage volt type type ElectricPotential Real physical quantity space

33 Physical properties relationships to physical quantities
Part 4 contains a vocabulary of scales MyAsset 230 V 230 operatingVoltage volt type type Part 4 contains a vocabulary of properties ElectricPotential Real

34 Physical properties relationships to physical quantities
this can be anonymous MyAsset 230 operatingVoltage volt type type ElectricPotential Real

35 Physical properties relationships to physical quantities
:MyAsset part4:operatingVoltage [ part4:volt 230 ] . Reality check: Is there unnecessary complexity?

36 More… We will present more details on all the parts later today and tomorrow


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