1. 1 PFP MSR, 2/14/2012 Particles and Fields Package Monthly Status Review (MSR) February 14, 2012 Dave Curtis, PFP PM

2. 2 PFP MSR, 2/14/2012 Schedule Status STATIC on critical path –6.2 weeks margin to delivery to LM –Most recent delays due to STATIC PWB coupon failures, SEP painting failure Work-arounds to limit the hit –Critical Path still runs through STATIC electronics fab & test We have 2 weeks in the schedule from completion of testing to PSR –to complete EIDP –Can perhaps work the EIDP in parallel with testing to get back some schedule margin if needed

3. 3 PFP MSR, 2/14/2012 EVM PFP Printed Wiring Board fabrication has taken much longer than planed across the board, and it delaying the start of assembly work. This is exacerbated by boards failing coupon tests which need to be re-built. All remaining boards are being built by two houses to reduce risk of further coupon delays. Manpower has been increased to try to make up schedule, but at some cost. Equipment has also been consistently cover original estimate. A new budget plan has been recently submitted which takes into account these problems and exceeds the current contract value.

4. 4 PFP MSR, 2/14/2012 Accomplishments FM Electronic Progress: –All 28 PFP flight PWB types fabricated BUT 5 failed coupons, 3 of which have been re-built and re-submitted to coupon evaluation 6 total are in coupon evaluation All remaining bards are being built in parallel by 2 houses – 10 PWB loaded and in test 17 PWB being loaded MAG MAD & ACHE boards in test SWEA IRAP boards assembled, tested, delivered SWEA SSL boards in test FM Mechanical –All mechanical parts all out to fab Most parts received and in assembly or plating/painting –SEP housing white paint failed Parallel recovery paths, black paint at SSL, white paint at GSFC Operational FSW progress –MAG, SEP, SWEA, SWIA, LPW mostly done, STATIC starting HFS assembled and in test; to be delivered to LM this month More in instrument sections…

5. 5 PFP MSR, 2/14/2012 Ongoing Work Supporting Project planning process Supporting EMC, Payload, SIT working groups Get FM PWBs built, loaded, into test Get final mechanical parts through fabrication and into assembly

6. 6 PFP MSR, 2/14/2012 PFP RFA Status One more peer review action to go.

7. 7 PFP MSR, 2/14/2012 Trades, Issues PFDPU Thermal –PFDPU gets too hot at peak operating power dissipation during early cruise –LM looking at if a radiator through the blankets can fix the problem –The alternative is to adjust the instrument powering strategy during early cruise to keep PFDPU power dissipation in acceptable limits Challenging for some of the cruise tests such as sun-point PFP Flight Software –Build 1 installed in the HFS is not 100% compatible with the eventual flight build (command and telemetry formats) –LM development of command and telemetry database and instrument soft sim require knowledge of these formats –Working with LM on deciding when formats get frozen

8. 8 PFP MSR, 2/14/2012 Trades, Issues [2] Instrument Radiators (SWEA/SWIA/STATIC) –Black Nickel has poor a/e –Instruments get hot during early cruise –Looking at black paint for radiators (a/e ~1) –Analysis in progress

9. 9 PFP MSR, 2/14/2012 Top Risks Retired LPW sensor coating issue; not due to vibration

10. 10 PFP MSR, 2/14/2012 Risks List

11. 11 PFP MSR, 2/14/2012 PFP Mass No change this month

12. 12 PFP MSR, 2/14/2012 Mass Tracking Chart

13. 13 PFP MSR, 2/14/2012 PFP Power Measured REG efficiency makes small change in Operational power –better at high power, worse at low power

14. 14 PFP MSR, 2/14/2012 PFP Power Trend

15. 15 PFP MSR, 2/14/2012 PFP Data Rate Latest allocations per TRAS

16. 16 PFP MSR, 2/14/2012 Requirements Verification Status A few new module-level verifications in operational FSW this month. ICD verifications recalculated, counting only fully verified requirements Type# Requirements# Verified FRD10710 ERD10336 ICD14319 FSW – Op20256.5 FSW - Boot68

17. 17 PFP MSR, 2/14/2012 MAVEN PFP MAG Status February 2012 Jack Connerney, MAG Lead

18. 18 PFP MSR, 2/14/2012 GSFC MAVEN MAG – Recent Progress - 1 MAG flight sensor and interface boards for FM1 & FM2 completed. FM1 (Flight #1) and FM2 (Flight #2) MAD (Magnetometer Analog & Digital) circuit board assemblies completed. FM1 and FM2 board tuning completed, scale factors set, zero offsets. Continued study of MAD VTFMT data, high temp (>60 C) and high V elevated noise concern. FM1 and FM2 ACHE (AC Heater Electronics) circuit boards completed; VTFMT testing completed on both units. Both FM1 & FM2 ACHE boards have accumulated > 200 incident free hours run time since last touch. ALL Flight AC heater elements received from TAYCO. ALL Flight AC heater elements passed in-house x-ray inspection of solder fillets. GSE (UCB emulator) development continues at GSFC; –Added capability to display 1 sec (32 samples/sec) averages & 10 sec averages. –Added display in engineering units. –Added ASCII STS file output option to facilitate analysis of calibration data and utilize legacy analysis software with minimal rework.

19. 19 PFP MSR, 2/14/2012 MAVEN MAG SENSOR MECHANICAL Thermal blanket mock-up FGM Sensor cover and bracket FM ac Heater Electronics (ACHE) Board

20. 20 PFP MSR, 2/14/2012 GSFC MAVEN MAG – Recent Progress - 2 FM carbon composite sensor bracket(s) and adapter plate(s) fabrication initiated; FM sensor EMI cover(s) fabrication in process. FM ACHE board frames and FM MAD board frames (quantity 2) fabrication completed and shipped to UCB for fit check(s). Delivered boom mock-ups for LM and GSFC thermal blanket shops. MAG sensor thermal blanket prototype and templates completed in blanket shop at GSFC. MGSE fixture for sensor articulation (MAGSAT calibration method) fabrication completed. Thermal balance (sensor only) test plan (John Hawk) in process. Analysis of MAVEN Solar Array qual panel magnetic test performed –Identified source of anomalous magnetic gradient measurements observed during qual panel test at LM: x axis sign bit from one MEDA magnetometer was not properly transmitted/read. Working with Project and LM to verify Solar Array backwiring. MAG on schedule for delivery to UCB (PFP integration) mid-April.

21. 21 PFP MSR, 2/14/2012 MAVEN PFP SWEA Status February 2012 Dave Mitchell, SWEA Lead

22. 22 PFP MSR, 2/14/2012 SWEA Electrical Status –FM Digital and LVPS boards are in house –Digital board is undergoing functional testing ( memory, test pulser, and DAC diagnostics are complete – sweep control is next). FM LVPS mounted in pedestal with initial routing of MDM connector and wires –Digital board performing very well. –LVPS board undergoing functional testing FM Digital Board

23. 23 PFP MSR, 2/14/2012 SWEA Mechanical Status –FM Analyzer and Pedestal Harnessing (PFR/NCR #11) –Connector from the front-end electronics (IRAP) to the pedestal electronics (SSL) was rotated 180 deg and the harness was re-dressed. –Fit check successful. –HV enable plug must also be rotated by 180 deg, so the opening on the pedestal was enlarged slightly from a “D” shape to a rectangle. –This issue is resolved. –Manipulator –Manipulator is functional and has been successfully tested over a wide range of motion (including ± 70 deg YAW). pedestal analyzer base harness –Motion can now be automated from within Python scripts (in preparation for FM calibrations in March).

24. 24 PFP MSR, 2/14/2012 MAVEN PFP SWIA Status February 2012 Jasper Halekas, SWIA Lead

25. 25 PFP MSR, 2/14/2012 SWIA Progress Electrical Progress –All FM PWB fabrication complete Digital loaded, to JPL for FPGA install, back in a week & ready for test Sweep and LVPS loaded and back from JPL, to get transformers here Preamp/MCP kitted and on the way to JPL for loading Re-fabricated Anode in coupon testing – to get loaded in house if it passes (only passives, very quick to load) Mechanical Progress –All FM parts fabricated Last few parts being plated (some Ebanol-C and black Ni remaining), should be done in the next week for Ebanol, few weeks for black Ni Assembly procedures in progress, mostly complete Calibration/Testing Progress –Flight preamps tested and best selected, ready to load on board –First flight board electrical testing beginning –Bench scripts (duplicating FSW functionality) for instrument turn on, HV turn on, and sweep lookup table load written and tested on EM, ready for FM testing/calibration activities

26. 26 PFP MSR, 2/14/2012 SWIA Issues First anode board failed coupon testing –Re-fabrication at two board houses to (hopefully) ensure that one will pass Re-fabrication complete at one house and in coupon testing again –Plan to drill out all re-fabricated boards in advance, hoping that some will pass coupons As soon as coupon testing complete, loading should then be quick –Only passive parts on this board –Plan to build up two Anode+detector stacks, so if we have any problems with channel plates etc. late in test we can quickly swap in a new assembly Preamp/MCP PWB layout error –Wrong MDM connector footprint on FM board –Luckily, connector goes to pigtails, so we can criss-cross them and route to the right place on digital board, but need to find an optimum pattern that won’t cause any mechanical interference

27. 27 PFP MSR, 2/14/2012 MAVEN PFP STATIC Status February 2012 Jim McFadden, STATIC Lead

28. 28 PFP MSR, 2/14/2012 STATIC Accomplishments FM Digital and HV SWP boards being load at JPL. FM Anode, LVPS, Preamp, ACC-MCP PCB fab complete (waiting on coupons). TDC PCB still in fabrication (previous fabs failed coupons) Software developed for testing data products and test scripts written. Rev 6 mods of FPGA tested and verified –2 new rate counters added, P2,P3 product messages receiving counts Test pulser issues resolved. EM Sensor continues vacuum testing – data product messages and mass histogram messages verified (problem with lost counts in first five accumulation bins of all products – FPGA code being inspected). Thick foils fabricated and delivered. FM thin carbon foils (3 complete sets) vibrated as part of qualification. 99% of FM mechanical parts have been delivered (waiting on 1) Test fixtures made for delay chip & BFT92 screening/matching Installed/verified clean room N 2 cross-over panel Ion gun assembled, mounted on stand, aligned Manipulator control problems resolved

29. 29 PFP MSR, 2/14/2012 STATIC Carbon Foil Vib Test

30. 30 PFP MSR, 2/14/2012 STATIC Open Issues / Tasks Ebanol-C blacking test parts returned – blacking ok, masking problems need to be resolved Verification scans needed for carbon foils after vibration FM Mechanical part plating in process FM Shield boards and shield walls out for quote Mechanical procedure development and FM part inspection continuing Ion gun assembly proceeding Manipulator motor cleaning in process FPGA data messages P1, P2, P3, P4 are missing counts on first five accumulation intervals – other accumulation binning correct EM SWP HVPS raw supply needs vacuum testing after increased control voltage filtering Vacuum testing and calibration script writing continuing on EM sensor

31. 31 PFP MSR, 2/14/2012 MAVEN PFP SEP Status February, 2012 Davin Larson, SEP Lead David Glaser, SEP ME Miles Robinson, SEP EE

32. 32 PFP MSR, 2/14/2012 SEP Accomplishments DFE –Preamps screened. –6 Preamps selected for first 2 DFE boards. –Preamps loaded – boards ready for testing (started today, 2/10). –Repeat screening of remaining Preamps to check DC output voltage. DAP –Boards still being loaded at JPL (only 2 will be loaded due to cost, ~$15K each) –Actel version 38 burned and tested. Asynchronous output restored successfully. Detectors –Production writeup provided. –Still awaiting delivery of remaining flight detectors. Mechanical –Major mishap with first painting. –Paint stripped. –Second paint job completed (Black version). –Sensor assembly started on 02-09.

33. 33 PFP MSR, 2/14/2012 SEP Open issues DC output of preamps is highly variable among different DFE units. – This may affect peak energy flux rates and saturation may not be uniform among detectors. Will study possibility of removing protection diodes.

34. 34 PFP MSR, 2/14/2012 MAVEN PFP DCB, Power Converter & GSE Status February 2012 Dorothy Gordon Timothy Quinn Peter Berg Chris Tiu Tony Mercer

35. 35 PFP MSR, 2/14/2012 DCB Status – DCB Board/FPGA Data Controller Board  DCB ETU #3 has completed functional test  Two Flight DCBs have been built by JPL  Delivery expected 2/13/12  DCB Flight PROM has been programmed  To be populated on one Flight DCB  Pending test, the second Flight PROM will be programmed  DCB FPGA  Port to AX/RTAX completed  The FPGA has been reviewed  Next step (pending the dummy CCGA board approval) is the programming of an AX part for test with the DCB

36. 36 PFP MSR, 2/14/2012 DCB Status – FPGA Daughter Board  FPGA Daughter Board Status  First Valley Syncom Lot failed coupon testing  The board is being refabricated by two PCB Houses (Valley Syncom and Streamline)  “Dummy” board population in process at JPL  Based on feedback from JPL, the CCGA pad size was increased slightly for the second lot of PCBs

37. 37 PFP MSR, 2/14/2012 GSE Status – GSEOS & MISG GSEOS Configuration for running and monitoring the High Fidelity Simulator was developed and tested. Bug in STATIC event display fixed. External program built to save raw tcp telemetry and common blocks, off-loading work from GSEOS. MISG A new revision of the MISG FPGA has been developed to allow double buffering of the Instrument Patterns (in support of the HFS functionality and FSW test). This version has been simulated and is currently being tested/integrated with the DCB.

38. 38 PFP MSR, 2/14/2012 GSE – High Fidelity Simulator DCB & FSW Operation Boot V1.3 and Op2.0 (test version of the FSW) Simulated instrument data flows from the MISG through APID 30. Functional and boot tests written in preparation for operation at Lockheed Martin Script testing/verification is in process Translation of our GSEOS based scripts to LM format is ongoing LM Personnel visited (2/9/12) for demonstration and orientation Delivery to Lockheed Martin scheduled for the week of 2/20/12 MISG Instrument messages pattern scripts are under development HV ON for SWEA, SWIA, and STATIC These messages will switch between HV ON and HV OFF status when commanded by the Flight Software. Test/Integration with new MISG-FPGA Revision (message double-buffer feature) has been started High Fidelity Simulator Assembled Undergoing Test/Verification Power Simulator Instrument & Actuator Loads

39. 39 PFP MSR, 2/14/2012 Power Converter Status - REG REG EM1 was adapted for the HFS Currently being tested and characterized Will be delivered to Lockheed Martin 2/20/2012 REG EM2 Integrated with ETU DCB Current Monitors, Housekeeping and Actuator Subsystem verified REG EM3 90 % of bench testing has been completed Magnetics optimization and loop response tests are pending Test procedure is about 20% complete. The new tester is about 60% designed. Flight boards are in fab, delivery expected in approximately one week. Assembly will occur next, pending coupon testing.

40. 40 PFP MSR, 2/14/2012 Power Converter Status - IIB Instrument Interface Board FM assembly in process Population at JPL is expected to complete this week Partial assembly due in on 2/13/12 (additional parts will be loaded in-house) Test Procedure is under development Will be completed by the end of this week (2/10/12)

41. 41 PFP MSR, 2/14/2012 MAVEN PFP Flight Software Status February 7 2012 Peter Harvey

42. 42 PFP MSR, 2/14/2012 Operational Status Interface Documents, Meetings STATIC 1/6/12 kickoff. Data processing description not available. Waiting for McFadden. HV & RTS meeting. Good agreement on operations in general. Many changes required. Focused upon the Inst Start, HV ON and HV OFF interactions  Development Completed MAG Processing & Delta-Mod (Redone from original requirements) Completed PWR Actuator logic (2-bit / actuator, requests) Detailed RTS HV ON (in general) for SWIA, SWEA, STATIC Completed RTS HV ON & START for SWIA Completed SWIA HV RAMP Completed SWIA LUT loading (~1000 wds/sec) -> 8 seconds to load 1 LUT Wrote SWEA & STATIC HV RAMP Wrote SWEA LUT loading  IV&V  Received Level 5 Requirements Validation Report  Next Month  Need to get description of STATIC processing (13 APIDs)  Need to get agreement on RTS 0-5, (Cold and Warm Resets, Safe, Normal, Eng modes)  Need to get FSW limit monitors and actions specified

43. 43 PFP MSR, 2/14/2012 HFS Status Interface Documents, Meetings  1/10/12 Kickoff meeting on HFS requirements.  1/31/12 UCB-LM HFS telecon  2/01/12 UCB-LM HFS telecon  Development  FSW V2.0 Selected to minimize impact on FSW development, running experience  Needed time to test the HFS  Developed HFS documentation to support delivery to LM  Replaced RTS database for additional functionality over V2.0  Updated support utilities to correctly generate RTS EEPROM patch  Issues  LM whining about the changing CTM  Over 100 changes have been made in 2011  CTM is not under any sort of version control, not in any ICD  This has severely impacted FSW development in January  Plan  We will send a preview CTM a “month before next delivery”

44. 44 PFP MSR, 2/14/2012 Test Environment  GSEOS Status:  Instrument simulation (partially done)  Limit checking error messages (uses raw values, not converted) GSEOS Python Test Scripts, Displays  Need to Build Operational Test Scripts FSW Development Platform: Need to Configure with Attenuator simulation for Operational Testing Need to Configure with Instrument simulation for Operational Testing Testing Personnel: No changes

45. 45 PFP MSR, 2/14/2012 SPRs and SCRs

46. 46 PFP MSR, 2/14/2012 Module Status Chart

47. 47 PFP MSR, 2/14/2012 Metrics Chart

48. 48 PFP MSR, 2/14/2012 Defect Chart

49. 49 PFP MSR, 2/14/2012 Safety and Mission Assurance Monthly Status Report (MSR) February 2012 Jorg Fischer, PFP SMA

50. 50 PFP MSR, 2/14/2012 SMA SUMMARY January 2012 GSFC continued to deliver FM parts documentation. QA produced FM parts kits, prepared and supported reviews for layouts, SOW, P.O., and PWB fabrication, PWB coupon testing, assembly preparation, and fabrication efforts. Updated flight kit status list Performed monthly ESD – no issues Performed calibration checks – no issues Alert checks – no new issues, no impact Created and updated flight fasteners – status list

51. 51 PFP MSR, 2/14/2012 SMA SUMMARY Post PCB Population and Acceptance Inspections at JPL PWA fabrication Assembly Control Instructions (ACI)updates and integration of staking and coating procedure MAVEN PFR documents- updated PWBs from VSC had some coupon failures. The PWBs will be remade by VSC and by Streamline Circuits. Most flight assembly and test areas are in the process of inspection and signed off by SSL and GSFC QA.

52. 52 PFP MSR, 2/14/2012 SMA Details Layout packages review and preparation Prepared Streamline Circuits SOW, PO request. Layout submittals to Valley Syncom Circuits and Streamline Circuits Processing of Board Fabrication Quotes and set up of Purchase Agreements to VSC and Streamline Circuits Post PCB Population and Acceptance Inspections at JPL PFR Documentation of JPL Fabrication Problems Purchase Order Modification for VSC paperwork and coupons FLT kit preparations (see next slide) VMI parts inspections passed.

53. 53 PFP MSR, 2/14/2012 SMA SUMMARY - MAVEN FLT KITS MAVEN FLIGHT BOARDS STATUS AS OF 01/04/12 INSTRUME NTSBOARDSBOM STATUS# OF KITSBOM VERSONDATE STARTEDPARTS STATUSDATE COMPLETEDCOMMENTSCOUPONS RESULTS PFDPU DAP Updating[2] DCB READY TO KIT2FM110/21/11 10/25/11READY for Assembly all passed (click to view) FPGA daughter [2] IIB READY TO KIT1A03 see comment 5 comment 5 all passed (click to view) REG READY TO KIT[2]3301/04/12 SWEA DIGITAL READY TO KIT1C-FLT10/20/11 11/18/11Received from JPL (12/19/11) 2/5 passed (click to view) LVPS READY TO KIT12110/06/11 11/18/11Sent to JPL (12/19/11) all passed (click to view) SWIA Anode READY TO KIT2D-FLT10/21/11 READY for Assembly Failed Digital READY TO KIT1C10/20/11 11/18/11Received from JPL (12/19/11) all passed (click to view) LVPS READY TO KIT11810/07/11 12/8/11READY for Assembly all passed (click to view) Preamp + MCP test in progress ( 1/02/12) Sweep READY TO KIT1A00 Kit in progress all passed (click to view) STATIC Acc + MCF READY TO KIT116D12/09/11 Anode READY TO KIT1 test in progress ( 1/02/12) Digital READY TO KIT13 Sent to JPL (01/04/12) all passed (click to view) Preamp READY TO KIT LVPS READY TO KIT12211/10/11Kit in progress Sweep READY TO KIT1A_001 Kit in progress all passed (click to view) TDC READY TO KIT1301_FM612/08/11 SEPDFE READY TO KIT6A_02_2011122010/14/11 10/17/11Sent to JPL (12/21/11) all passed (click to view) LPWPreamp READY TO KIT4E11/10/11 12/7/11READY for Assembly all passed (click to view) Frangibolt SIM Wiring READY TO KIT1Rev A10/24/11 READY for Assembly Axial Boom Unit READY TO KIT1 [2]F10/22/11

54. 54 PFP MSR, 2/14/2012 SMA PFRs PFR 008 –Thermal Shock Magnetic Failure, open PFR 009 – Capacitor change on the SWEA FM amplifier board, 1/11/12 Closed PFR 010 - SEP Exterior Paint Failure, MRB open For a complete list and up-to-date status please refer to the MAVEN PFR Status document.

55. 55 PFP MSR, 2/14/2012 SMA SUMMARY – Concerns VSC coupon failure rate JPL workmanship All concerns are well understood and are closely monitored by SSL and GSFC QA.