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Presentation on theme: "||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 1 User Commands WISL Tutorials."— Presentation transcript:

1 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 1 User Commands WISL Tutorials use standard Microsoft PowerPoint commands, such as the following : Escape Key, Minus Key (-), Ctl+Break S or Plus Key (+) Right Click, Backspace, Up Arrow Left Click, space, N, Down Arrow Left and Right Click together for 2+ seconds Move mouse for 2 seconds Next Slide Previous Slide End Tutorial Pause or Resume Tutorial Restart entire Tutorial Shows the mouse pointer Left Click to Continue

2 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 2 Are Your Processes Managing you? WISL Process Management offers the capability for you to use information to gain some control over manufacturing processes and gather some information from manufacturing processes to help plan production and preventive maintenance. Left Click to Continue

3 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 3 WISL has the answer !! Left Click to Continue Central to WISL Process Management is the maintenance of the production "batch" data base. The capability is available to maintain the batch data base directly and automatically as a function of various process control operations such as carton generation and crate wrapping.

4 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 4 Type “10” Type “23” Type ”5” Left Click to begin Overview Tutorial Menu To Start Production Batch/Scheduling Tutorial To Start Product Maintenance Tutorial To Start Process Management Overview “ESC” To Exit Type “33” To Start Process Data Collection Tutorial Type “50” To Start Reporting Tutorial

5 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 5 Waterloo Information Systems Limited presents Process Management System WISL Process Management provides the link between production and planning processes. It begins with the capability to maintain records of and schedule production batches. It offers an interface with data collection applications on the production line to provide production control information and retrieve actual production data. Finally it includes an interface for WISL Production Analysis or a third party MRP system to pass along the planned and actual production data. Left Click to Continue

6 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 6 A maintenance routine designed to run on a traditional PC workstation provides for creation and maintenance of production batch records. The requirements for generating a production schedule from the batch records beg some of the capabilities provided by a spreadsheet utility. A facility provides for loading batch records from the WISL Process Management data base into an EXCEL spreadsheet to allow the overview and macro manipulation required to effectively generate a daily production schedule. A complementary facility provides for re-loading the scheduled production batch records from the spreadsheet into the WISL Process Management data base. WISL Process Management Scenario

7 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 7 A maintenance routine designed to run on a traditional PC workstation provides for creation and maintenance of production batch records. The requirements for generating a production schedule from the batch records beg some of the capabilities provided by a spreadsheet utility. A facility provides for loading batch records from the WISL Process Management data base into an EXCEL spreadsheet to allow the overview and macro manipulation required to effectively generate a daily production schedule. A complementary facility provides for re-loading the scheduled production batch records from the spreadsheet into the WISL Process Management data base. WISL Process Management Scenario Left Click to Continue

8 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 8 An interface data base of fixed length records is maintained to serve as the basis for data collection systems(e.g. those supplied by Intelligent Instruments Inc or Data Net Corp). Interface details vary by client system but the general approach involves accessing files on the server via TCP/IP through NFS or passing files between client and server utilizing FTP. The WISL Process Management system running on the server provides information about batches to be produced and related control data and the data collection systems return information about the results of production. A routine is available for the foreman or production supervisor to record summary results of production activity at the end of a shift. WISL Process Management Scenario

9 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 9 An interface data base of fixed length records is maintained to serve as the basis for data collection systems(e.g. those supplied by Intelligent Instruments Inc or Data Net Corp). Interface details vary by client system but the general approach involves accessing files on the server via TCP/IP through NFS or passing files between client and server utilizing FTP. The WISL Process Management system running on the server provides information about batches to be produced and related control data and the data collection systems return information about the results of production. A routine is available for the foreman or production supervisor to record summary results of production activity at the end of a shift. WISL Process Management Scenario Left Click to Continue

10 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 10 Production Schedule Production Summary WISL Process Management Server PC Workstation (EXCEL) Left Click to Continue WISL Process Management WISL Process Management Data Collection Computer on Production Line Production Schedule Actual Production Data Production Schedule

11 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 11 Type “10” Type “23” Type ”5” Left Click to continue Tutorial Menu To Start Production Batch/Scheduling Tutorial To Start Product Maintenance Tutorial To Start Process Management Overview “ESC” To Exit Type “33” To Start Process Data Collection Tutorial Type “50” To Start Reporting Tutorial

12 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 12 Waterloo Information Systems Limited presents Process Management System Production Batch Maintenance Process Management System Production Batch Maintenance Batch records are generated in an interactive facility then exported to a spreadsheet. Spreadsheet facilities are used in the scheduling process to provide an overview and offer ease in maintaining schedule dates. Updated records from the spreadsheet are then imported into the data base to be utilized for control in production processes. Vinyl products manufacturing is demonstrated but the system could be readily adapted to other manufacturing. Left Click to Continue

13 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 13 1. Batch Number : 2. Line Number : 3. SKU : 4. SKU Descript : 5. Quantity : 6. Racks/Crates : 7. Start Date : 8. End Date : 9. Status/Type : 10. Comment : 11. Label Comment: XXXXXXXXXX 1. Batch Number 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial The batch number is assigned sequentially by the system. A list of current batches may be invoked by typing a backslash. Left Click to Continue \

14 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 14 32490 VHD4D21 32579 VHD4D21 32643 VLC4001FW00 32644 VLC4001FW00 32645 VLC4019FW00 32646 VLC4009FW00 32647 VLC4031FW00 32648 VLC4002FW00 32649 VLC4000FW00 32691 VTFAC21 32692 VTFAC07 32693 VTFAC31 32757 VPD4021 32784 VQVER07 xxxxxxxxxxxxxxxxxxxx F-forward a page, B-back a page ? 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial The desired batch number is selected from the list of current batches. Left Click to Continue 32490

15 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 15 1. Batch Number :32490 2. Line Number :7 110EX 10" siding&soffit, 8" siding, 12" Cedar Cr 3. SKU :VHD4D21 WATERFORD D4D SLATE 4. SKU Descript :D-4D WATERFORD 5. Quantity :192 6. Racks/Crates :B Wooden Crates 7. Start Date :10 AUG 1998 8. End Date :10 AUG 1998 9. Status/Type :1 10. Comment :380 /DAY & ACVHD4D 11. Label Comment: Last Date Maintained : 09 FEB 1999 Maintenance Clerk : A WISL NNNNNNNN 1. Batch Number 32490 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial The selected record is displayed including all of the data attributes required for planning production. Left Click to Continue

16 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 16 1. Batch Number :32490 2. Line Number :7 110EX 10" siding&soffit, 8" siding, 12" Cedar Cr 3. SKU :VHD4D21 WATERFORD D4D SLATE 4. SKU Descript :D-4D WATERFORD 5. Quantity :192 6. Racks/Crates :B Wooden Crates 7. Start Date :10 AUG 1998 8. End Date :10 AUG 1998 9. Status/Type :1 10. Comment :380 /DAY & ACVHD4D 11. Label Comment: Last Date Maintained : 09 FEB 1999 Maintenance Clerk : A WISL NNNNNNNN 2. Line Number 7 110EX 10” siding&soffit, 8” siding, 12” Cedar Cr 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial The line number identifies the products that are normally produced on that line. Left Click to Continue

17 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 17 1. Batch Number :32490 2. Line Number :7 110EX 10" siding&soffit, 8" siding, 12" Cedar Cr 3. SKU :VHD4D21 WATERFORD D4D SLATE 4. SKU Descript :D-4D WATERFORD 5. Quantity :192 6. Racks/Crates :B Wooden Crates 7. Start Date :10 AUG 1998 8. End Date :10 AUG 1998 9. Status/Type :1 10. Comment :380 /DAY & ACVHD4D 11. Label Comment: Last Date Maintained : 09 FEB 1999 Maintenance Clerk : A WISL XXXXXXXXXXXXXXX 3. SKU VHD4D21 WATERFORD D4D SLATE 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial The SKU is the unique identifier of the product to be produced. Left Click to Continue

18 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 18 1. Batch Number :32490 2. Line Number :7 110EX 10" siding&soffit, 8" siding, 12" Cedar Cr 3. SKU :VHD4D21 WATERFORD D4D SLATE 4. SKU Descript :D-4D WATERFORD 5. Quantity :192 6. Racks/Crates :B Wooden Crates 7. Start Date :10 AUG 1998 8. End Date :10 AUG 1998 9. Status/Type :1 10. Comment :380 /DAY & ACVHD4D 11. Label Comment: Last Date Maintained : 09 FEB 1999 Maintenance Clerk : A WISL XXXXXXXXXXXXXXX 6. Racks/Crates B Wooden Crates 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial This attribute describes the unit in which the product will be stocked. Left Click to Continue

19 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 19 1. Batch Number :32490 2. Line Number :7 110EX 10" siding&soffit, 8" siding, 12" Cedar Cr 3. SKU :VHD4D21 WATERFORD D4D SLATE 4. SKU Descript :D-4D WATERFORD 5. Quantity :192 6. Racks/Crates :B Wooden Crates 7. Start Date :10 AUG 1998 8. End Date :10 AUG 1998 9. Status/Type :1 10. Comment :380 /DAY & ACVHD4D 11. Label Comment: Last Date Maintained : 09 FEB 1999 Maintenance Clerk : A WISL N 9. 1 - Not Released, 2 - Released, 3 - Confirmed 1 Not Released 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial This attribute indicates the status of the production batch. Left Click to Continue 1

20 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 20 1_ SKU Maintain SKU File 2_ PBA Production Batches 3_ FUP Foreman Update of Batches 4_ EXP Export Batches to Spreadsheet 5_ IMP Import Batches from Spreadsheet 6_ REP Reporting 99_ SRT STOP WISL Process Management System XXX Enter Function Code <> ? 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial When all relevant data has been collected for current production batches the current batches may be exported into an EXCEL spreadsheet for scheduling. Left Click to Continue EXP

21 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 21 Process Management Tutorial Left Click to Continue The EXCEL spreadsheet affords an overview that facilitates the scheduling process.

22 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 22 Process Management Tutorial Left Click to Continue A hard copy report may be generated from the spreadsheet that can be used as an overview control document for production activities.

23 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 23 1_ SKU Maintain SKU File 2_ PBA Production Batches 3_ FUP Foreman Update of Batches 4_ EXP Export Batches to Spreadsheet 5_ IMP Import Batches from Spreadsheet 6_ REP Reporting 99_ SRT STOP WISL Process Management System XXX Enter Function Code <> ? 09:37:10 WISL Process Control 17 FEB 1999 Clerk: A WISL Maintain Batches - MOD Process Management Tutorial When scheduling is complete using the EXCEL spreadsheet the updated batch records are imported from the spreadsheet. Left Click to Continue IMP

24 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 24 Type “10” Type “23” Type ”5” Left Click to continue Tutorial Menu To Start Production Batch/Scheduling Tutorial To Start Product Maintenance Tutorial To Start Process Management Overview “ESC” To Exit Type “33” To Start Process Data Collection Tutorial Type “50” To Start Reporting Tutorial

25 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 25 Waterloo Information Systems Limited presents Process Management System Product Maintenance Process Management System Product Maintenance There are characteristics of each product to be produced that must be known to the system in order to properly control the process. Additional characteristics are also required that help determine the appropriate means of stocking and shipping. This data is collected in the SKU Maintenance interactive routine. The example used is vinyl products manufacturing but the facility could be readily adapted to other requirements. Left Click to Continue

26 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 26 1. SKU Code :VFVER15 2. Piece UPC :621876808776 3. Carton UPC :621876808769 4. Crate UPC : 5. Brand/Desc :NORTHERN STAR VERTICAL 6. Profile :10" 7. Colour :DUSTY ROSE 8. O/L Colour : 9. Accessory :N 10. Bottom Ind. : 11. Pcs/Ctn :20 12. Ctns/Crate :14 13. Cost per Ctn:6720 14. CCMC :06738L 15. Weight :4.14 16. Length : 17. Width :12 18. Height :5.75 19. Gauge : Last Date Maintained : 19 JUN 1997 Mtce Clerk : T Lazenby XXXXXXXXXXXXXXX 2. Bar Code identification for a piece 09:37:10 SKU Maintenance Routine 17 FEB 1999 Clerk: A WISL Maintain SKU Records - MSK Process Management Tutorial Barcodes for the production, stocking and loading units of the product are recorded. Left Click to Continue 621876808776

27 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 27 1. SKU Code :VFVER15 2. Piece UPC :621876808776 3. Carton UPC :621876808769 4. Crate UPC : 5. Brand/Desc :NORTHERN STAR VERTICAL 6. Profile :10" 7. Colour :DUSTY ROSE 8. O/L Colour : 9. Accessory :N 10. Bottom Ind. : 11. Pcs/Ctn :20 12. Ctns/Crate :14 13. Cost per Ctn:6720 14. CCMC :06738L 15. Weight :4.14 16. Length : 17. Width :12 18. Height :5.75 19. Gauge : Last Date Maintained : 19 JUN 1997 Mtce Clerk : T Lazenby XXXXXXXXXXXXXXXXXXXXXXXXXXXXX 5. Brand/Description of SKU 09:37:10 SKU Maintenance Routine 17 FEB 1999 Clerk: A WISL Maintain SKU Records - MSK Process Management Tutorial The description, sub-category (profile in this case) and colour in two languages may be collected here. Left Click to Continue Northern Star Vertical

28 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 28 1. SKU Code :VFVER15 2. Piece UPC :621876808776 3. Carton UPC :621876808769 4. Crate UPC : 5. Brand/Desc :NORTHERN STAR VERTICAL 6. Profile :10" 7. Colour :DUSTY ROSE 8. O/L Colour : 9. Accessory :N 10. Bottom Ind. : 11. Pcs/Ctn :20 12. Ctns/Crate :14 13. Cost per Ctn:6720 14. CCMC :06738L 15. Weight :4.14 16. Length : 17. Width :12 18. Height :5.75 19. Gauge : Last Date Maintained : 19 JUN 1997 Mtce Clerk : T Lazenby X 9. Use “Y” if this SKU is an accessory 09:37:10 SKU Maintenance Routine 17 FEB 1999 Clerk: A WISL Maintain SKU Records - MSK Process Management Tutorial The Accessory code indicates whether it is a main line product and the Bottom indicator tells whether the product may be bottom stored or loaded. Left Click to Continue N N

29 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 29 1. SKU Code :VFVER15 2. Piece UPC :621876808776 3. Carton UPC :621876808769 4. Crate UPC : 5. Brand/Desc :NORTHERN STAR VERTICAL 6. Profile :10" 7. Colour :DUSTY ROSE 8. O/L Colour : 9. Accessory :N 10. Bottom Ind. : 11. Pcs/Ctn :20 12. Ctns/Crate :14 13. Cost per Ctn:6720 14. CCMC :06738L 15. Weight :4.14 16. Length : 17. Width :12 18. Height :5.75 19. Gauge : Last Date Maintained : 19 JUN 1997 Mtce Clerk : T Lazenby NNNNNN 11. Pieces per carton 09:37:10 SKU Maintenance Routine 17 FEB 1999 Clerk: A WISL Maintain SKU Records - MSK Process Management Tutorial Standard capacity per stocking unit and maximum stocking units per shipping unit are recorded for various control purposes.. Left Click to Continue 20

30 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 30 1. SKU Code :VFVER15 2. Piece UPC :621876808776 3. Carton UPC :621876808769 4. Crate UPC : 5. Brand/Desc :NORTHERN STAR VERTICAL 6. Profile :10" 7. Colour :DUSTY ROSE 8. O/L Colour : 9. Accessory :N 10. Bottom Ind. : 11. Pcs/Ctn :20 12. Ctns/Crate :14 13. Cost per Ctn:6720 14. CCMC :06738L 15. Weight :4.14 16. Length : 17. Width :12 18. Height :5.75 19. Gauge : Last Date Maintained : 19 JUN 1997 Mtce Clerk : T Lazenby NNNNNNNNN 13. Cost per Carton 09:37:10 SKU Maintenance Routine 17 FEB 1999 Clerk: A WISL Maintain SKU Records - MSK Process Management Tutorial Cost per stocking unit is stored for shipping requirements and cost analysis. Left Click to Continue 6720

31 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 31 1. SKU Code :VFVER15 2. Piece UPC :621876808776 3. Carton UPC :621876808769 4. Crate UPC : 5. Brand/Desc :NORTHERN STAR VERTICAL 6. Profile :10" 7. Colour :DUSTY ROSE 8. O/L Colour : 9. Accessory :N 10. Bottom Ind. : 11. Pcs/Ctn :20 12. Ctns/Crate :14 13. Cost per Ctn:6720 14. CCMC :06738L 15. Weight :4.14 16. Length : 17. Width :12 18. Height :5.75 19. Gauge : Last Date Maintained : 19 JUN 1997 Mtce Clerk : T Lazenby NNNNNN 15. Weight of one piece 09:37:10 SKU Maintenance Routine 17 FEB 1999 Clerk: A WISL Maintain SKU Records - MSK Process Management Tutorial The weight and other dimensional characteristics are recorded to support shipping load modeling and some production control activities. Left Click to Continue 4.14

32 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 32 Type “10” Type “23” Type ”5” Left Click to continue Tutorial Menu To Start Production Batch/Scheduling Tutorial To Start Product Maintenance Tutorial To Start Process Management Overview “ESC” To Exit Type “33” To Start Process Data Collection Tutorial Type “50” To Start Reporting Tutorial

33 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 33 Waterloo Information Systems Limited presents Process Management System Process Example: Box Maker Process Management System Process Example: Box Maker An Intelligent Instrument LANpoint PRO data terminal is utilized on the production line to prompt for control data and supply the instructions to run the process. Communication with the Process Management server is accomplished with TCP/IP NFS. The Batch control file is read from the server and the operator selects the desired batch from the terminal display and the control process is initiated. Upon completion, data about actual production is returned to the Process Management server. Left Click to Continue

34 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 34 Intelligent Instruments LANpoint PRO Data Collection Device Left Click to Continue

35 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 35 Box Maker Data Collection An operator ID is prompted and verified. Left Click to Continue >>Enter Operator ID 001 001 Alberto Meza - Operator Logged in WISL Process Management Tutorial

36 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 36 Box Maker Data Collection A list of production batches that have been scheduled is presented to the operator. Left Click to Continue 1 - 32691 VTFAC21 33 2 - 32962 VTFAC07 50 3 - 32693 VTFAC31 33 >> Enter batch or ‘m’ for more -m WISL Process Management Tutorial

37 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 37 Box Maker Data Collection When identified the appropriate batch number is entered. Left Click to Continue 4 - 32925 VTFAC01 270 5 - 33050 VC722501 15 6 - 33051 VC722505 15 >> Enter batch or ‘m’ for more -32925 WISL Process Management Tutorial

38 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 38 Box Maker Data Collection Upon selection of the batch, the control data is displayed and the process is initiated. Left Click to Continue Batch to process - 32925 32925 - VTFAC01 - 270 SKU - VTFAC01 FASCI >> start sensor WISL Process Management Tutorial

39 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 39 Box Maker Data Collection If “sku” is entered at the batch prompt then the “add new batch” process is initiated. Left Click to Continue 1 - 32691 VTFAC21 33 2 - 32962 VTFAC07 50 3 - 32693 VTFAC31 33 >> Enter batch or ‘m’ for more -sku WISL Process Management Tutorial

40 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 40 Box Maker Data Collection An sku is prompted and verified. Left Click to Continue >>Enter sku VHD4D06 WISL Process Management Tutorial

41 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 41 Box Maker Data Collection Upon verification of the sku, the number of boxes to be produced is prompted. Left Click to Continue SKU - VHD4D06 WATERFORD LINEN >>Enter Number of boxes 125 WISL Process Management Tutorial

42 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 42 Box Maker Data Collection Upon verification of the number of boxes the process is initiated. A batch record is added on the server when the production data is passed back after the process is complete. Left Click to Continue SKU - VHD4D06 WATERFORD LINEN Number of boxes - 125 Start Sensor>> WISL Process Management Tutorial

43 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 43 Box Maker Data Collection Upon completion of the number of boxes specified in the batch a prompt is issued for additional units. Left Click to Continue END OF LABEL FILE END OF LABEL PRINT >>Additional Units y/n y WISL Process Management Tutorial

44 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 44 Box Maker Data Collection The process is initiated to produce the additional number of units specified. Left Click to Continue END OF LABEL FILE END OF LABEL PRINT >>Additional Units y/n y >>Enter number of units 12 WISL Process Management Tutorial

45 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 45 Box Maker Data Collection Upon completion of the the number of additional units specified the additional units prompt is re-issued. Left Click to Continue END OF LABEL FILE END OF LABEL PRINT >>Additional Units y/n n WISL Process Management Tutorial

46 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 46 Box Maker Data Collection Upon completion of production, the number of units actually produced is prompted. Left Click to Continue END OF LABEL FILE END OF LABEL PRINT >>Additional Units y/n n >>Enter number produced 275 WISL Process Management Tutorial

47 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 47 Box Maker Data Collection The number of units scrapped is also prompted. Left Click to Continue END OF LABEL PRINT >>Additional Units y/n n >>Enter number produced 275 >>Enter number scrapped 7 WISL Process Management Tutorial

48 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 48 Box Maker Data Collection Initiation of a new batch is now prompted and a record is sent to the server specifying the actual production of the previous batch. Left Click to Continue >>Additional Units y/n n >>Enter number produced 275 >>Enter number scrapped 7 >>Another batch y/n WISL Process Management Tutorial

49 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 49 Type “10” Type “23” Type ”5” Left Click to Continue Tutorial Menu To Start Production Batch/Scheduling Tutorial To Start Product Maintenance Tutorial To Start Process Management Overview “ESC” To Exit Type “33” To Start Process Data Collection Tutorial Type “50” To Start Reporting Tutorial

50 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 50 Waterloo Information Systems Limited presents Process Management System Reporting Process Management System Reporting Process Management Reporting provides for the analysis of production planning and the comparison with actual production results by production batch. A variety of printed reports may be generated or the QUIKREP facility may be utilized to create export files to be input to spreadsheets or other analytical processors. Left Click to Continue

51 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 51 Process Management Tutorial Left Click to Continue The production schedule is a key document for providing an overview of process control.

52 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 52 Process Management Tutorial Left Click to Continue More sample reports will be available at a later date.

53 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 53 Summary of Features Maintenance of batch production records(the building blocks for process control). An interface between the production batch data base and spreadsheet facilities provides for the generation of a production batch schedule. TCP/IP NFS provides the interface between interactive applications that run on intelligent terminals that control production line processes and the data base on the server.

54 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 54 Summary of Features Maintenance of batch production records(the building blocks for process control). An interface between the production batch data base and spreadsheet facilities provides for the generation of a production batch schedule. TCP/IP NFS provides the interface between interactive applications that run on intelligent terminals that control production line processes and the data base on the server. Left Click to Continue

55 ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||| WISL |||||||||||| 55 The End For Further Information, contact Waterloo Information Systems Limited 33 Dupont Street East Waterloo Ontario N2J 2G8 (519) 884-2604 Left Click to Exit To Restart the Tutorial, type “1”, or Double-click and Hold for 2 Seconds


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