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Proton Improvement Plan (FY12 PMG Q4). William Pellico, Fermilab PMG,October 25 2012 2 FY12 Summary Q4 Task(s) Summary – Highlights RFQ Injector Budget.

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Presentation on theme: "Proton Improvement Plan (FY12 PMG Q4). William Pellico, Fermilab PMG,October 25 2012 2 FY12 Summary Q4 Task(s) Summary – Highlights RFQ Injector Budget."— Presentation transcript:

1 Proton Improvement Plan (FY12 PMG Q4)

2 William Pellico, Fermilab PMG,October 25 2012 2 FY12 Summary Q4 Task(s) Summary – Highlights RFQ Injector Budget and Labor Review Summary Outstanding Issues Near Term Plans - Schedule FY13 Budget FY13 Goals/Issues Controls - RLS (Elmie Peoples) PAC – Beam projections and startup Additional PIP Items RLS - An accelerated schedule/benefits University Support

3 Q4 Task(s) Summary – Highlights

4 PIP FY12 Q4 (0,1,2) Milestone Summary WBSActionMilestone Level DescriptionBase lined Date Jan 2012 New Planned Date Jul 2012 1.1.1.1 High Level RF Determine course of action 1Select the best option.Jul 2012 Aug 2012 1.3 RFQ Injector Beam ready for operations 0Reliably deliver beam to downstream machines. Oct 2012 Nov 2012 William Pellico, Fermilab PMG,October 25 2012 4 WBSActionMilestone LevelDescriptionDate Completed New Planned Date 1.2.1.7New Cavities2 Initial cavity design Delayed Budget Delay FY15 1.2.7.1Solid State Power Amplifier2 Assemble and test 10 power amplifiers Jul-12 NA 1.2.7.2Solid State Driver Module2 Assemble and test driver amplifiers Jul-12 NA 1.2.7.4Solid State Installation2 Upgraded all east gallery stations Jul-12 NA 1.1.1.2Linac Modulator2 Options identified and screened by management Sep-12 NA

5 WBS 1.1 LINAC Summary Tasks at a Glance = Task expected to be complete during shutdown = Significant progress but not complete = Non-shutdown activity = Task de-scoped = Task status changed since last report Highlights since last report Utilities  L1 transformer  Installation delayed to later year due to complication with installation plan  MCC upgrade – to be complete this week!  Vacuum  blowers received and installed complete  A0 dewar repair complete  beam valves ordered (waiting delivery ) Instrumentation  Receiving partial deliver new PCB boards  All new NIM crates and cables installed in all 5 different locations 5 William Pellico, Fermilab PMG,October 25 2012

6 WBS 1.1.1 200MHZ RF Power System WBS 1.1.1.1 HLRF  Detailed analyses of 4 possible options  Maintain 7835 triode tubes  200 MHz klystron upgrade  Thales tube upgrade (quasi LANL design)  400 MHz front-end Linac  Write-up complete in August  PIP management recommends a) That the lab should invest in the 200 MHz klystron (~$8.5M) b) That the PIP team should continue with effort in WBS 1.1.1.2 for new tube base modulator (~ $5M)  Specification was written and finalized (Specification Number: MBK201FERMI Rev. 1)  Bid process complete and awarded to CPI with quotation type CPFF & ROM  NRE and prototype ~ $2M  Production price ~ $1M  ETD: 12/1/2014 6 William Pellico, Fermilab PMG,October 25 2012

7 WBS 1.1.1 200MHZ RF Power System WBS 1.1.1.2 Modulator 3 different modulator designs, each with detailed simulations, costing and timeframe  CEC – Solid State Modulator with 48 stages coupled via HV transformer Total cost between $5.9 - 9.6M  SLAC – Marx Modulator with two different 4kV stage types (10 Main stages & 5 vernier stages, both 4kV) Total cost ~ $4.5M  Fermilab – Marx Modulator with three different 950 Volt stage types (40 Main stages, 12 regulating stages, and one adjustable stage) Total cost ~$4.36M Technical design reviewed in August 2012  special consideration given for the modulator slew rate (15kV/us), beam tilt (+/-10kV), and flat top regulation (+/- 25 Volts) Based on cost, ability to strength multi-lab collaborations, adaptability to powering a multi-beam klystron, overall design and scheduling, the CEC design was dropped in favor of continuing engineering effort on both the SLAC and Fermilab Marx modulators during FY13  SLAC proposes engineering study to build a lower voltage two cell prototype for design testing $75k  Fermilab proposed and started the design of a lower voltage 10 cell modulator prototype ($40k materials plus labor) 7 William Pellico, Fermilab PMG,October 25 2012

8 8 Initial Check of Tuner Connection – Gap Size Welding on filling After grinding down welding fill - sanding After Tin electroplating Each tuner will have a tin gasket to help make a good RF seal to the cavity Tuner & Stem Cavity with tuner stem Cavity with tuners removed WBS 1.2 Booster Cavity Refurb.

9 William Pellico, Fermilab PMG,October 25 2012 9 WBS 1.2 Tuner Rebuild Cooling Loop Leaks New Disks Dented/Restricted Cooling Disassembly of TunersDamaged Tuner RF Fingers The tuner repair is a long process and involving many steps and skilled labor.

10 RFQ WBS 1.3

11 William Pellico, Fermilab PMG,October 25 2012 11 Cockcroft-Walton Retirement Ceremony (August 2012) WBS1.3

12 William Pellico, Fermilab PMG,October 25 2012 12 Shutdown I- Shutdown H- Removal of 750 KeV Line WBS 1.3 RFQ Q4 Activities The Q4 RFQ effort has been substantial and very successful. The milestone of Cockcroft- Walton decommissioning was met and work is proceeding with the installation of the new RFQ injector line. The schedule set in July has been met with no notable delays thus far.

13 William Pellico, Fermilab PMG,October 25 2012 13 RFQ Install – WBS1.3 RFQ/LEBT New Source Supplies Power Supplies For LEBT AND MEBT Under Platform RFQ in place for Testing

14 Budget and Labor Review Summary

15 2011 PlanDesign Handbook (Jan. 2012) Present Plan with FY12-13 cuts Direct M&S (M$) Labor (FTE) Direct M&S (M$) Labor (FTE) Direct M&S (M$) Labor (FTE) FY 20126.2455.6485.633 FY 20136.2356.0351.923 FY 201413.33010.73210.7 ?32 ? FY 201512.33011.43111.4 ?31 ? FY 20166.4306.1326.1 ?32 ? FY 201700053.6 ?28 ? FY 20180000?5 ? Total44.417039.818339.5?184? 15 Current PIP Budget Profile / RLS (Being Updated) William Pellico, Fermilab PMG,October 25 2012 Limited Labor in FY12 Reduction of FY13 by > 50% Forecasted FY14 reduction = delays Outlying years – better but uncertain Fully Burdened Costs

16 William Pellico, Fermilab PMG,October 25 2012 16 Missing RFQ RIP (1.4M)

17 Issues FY12

18 Issues WBS 1.3 RFQ – Task completes when commissioning starts  FY12 was end of M&S – looks like we do not need additional funds  Only labor remaining – about 10 people until mid November WBS 1.1 Linac  Transformer did not get installed due to complexity with size Will need to add some funding for install Will need to find a good install date once solution is decided  Klystron was partially paid for – still need to move 600k into task  Still pursuing new modulator (7835) effort until HLRF path is defined  Linac Optics – loss of people – need committed long term effort WBS 1.2 Booster  Cavity Refurbishment – Labor & Time constraints  Booster shielding still needs resolution  Booster Rep rate limit – still unresolved and require testing  Booster has not found a ferrite that meets our High μ need  Booster Optics – need to replace Grad student and additional work William Pellico, Fermilab PMG,October 25 2012 18

19 Near Term Plans - Schedule

20 Required for 12 HzRequired for Flux Required for 15 Hz Required for Reliability Completion Date Before FY13 Budget Reduction William Pellico, Fermilab PMG,October 25 2012 Task identified as a goal requirement but many of these overlap. Recent Budget guidance still being worked through the planning and RLS process. 20 PIP Gant (Using FY12 Estimates)

21 PIP – Previous and Projected Cycle Rate William Pellico, Fermilab PMG,October 25 2012 21

22 William Pellico, Fermilab PMG,October 25 2012 22 Loss Remediation: New Notch Beam Absorber Two parts to task – Absorber completes in FY13 Q1 New Short Kickers in FY14 Q2 Collimation system – improvement Task completes in FY14 Q1 Lattice correction/work Task is expected to end FY17 This effort is never-ending and is Based upon beam requirements Linac Laser Notching System Task end date is FY15 Q2 Booster Cogging upgrade Task end date is FY15 Q1 (Most likely FY14Q1) Radiation Safety Task end date FY13 Q3 Penetrations issue unresolved

23 William Pellico, Fermilab PMG,October 25 2012 23 Proton Source/PIP – FY13 Calendar Flux will scale with Cycle Rate

24 Additional PIP Items

25 Budget Impact Mitigation / Collaboration It has been proposed that the budget impacts could be mitigated with help from institutions involved with experiments  Easiest way is to just transfer a whole lot of money, but we realize that is unlikely We have identified two concrete ways contributions could be made  Students/postdocs on beam physics issues RFQ commissioning, linac optics, booster optics & instabilities, dampers, laser notcher, rf system development, rf instrumentation Need volunteers who are at Fermilab and can contribute at least ~ 0.5 FTE-yr to be useful  University machining Some success with this in the past University shops can be available at an inexpensive rate Many PIP areas require various levels of machining / fabrication Need volunteers and a streamlined method for processing the work (MOUs? POs? Bidding?)

26 Model – Outside Involvement Previous model – mid 00s  One liaison on lab side (Prebys) Projects in Linac, Booster, Main Injector  One liaison on experimental side (Michael) Activity form MINOS & MiniBooNE institutions Model for this interaction  PIP only? AD-wide? Liaison from PIP?  Numerous experiments Single liaison? One from each experiment? Mutual benefit  PIP: Inexpensive machining and scientific help  Universities: business for their shops, topics for students Also need to develop some reward structure within experiments (service tasks, shift credit)

27 William Pellico, Fermilab PMG,October 25 2012 27 RF Station Cavity LCW ValvesSolid State Status Refurbishmnet Order Expected FinishCertifiedRe-Installed 1NewUpgraded603/06/13 2NewUpgraded1304/15/14 3NewUpgraded705/01/13 4NewUpgraded1406/11/14 5New in 2012Upgraded3 09/24/12 6New in 2012Upgraded411/06/12 7New in 2012Upgraded2 07/17/1207/24/12 8New in 2012Upgraded1 02/27/1205/02/12 9OldCables pulled & terminated806/27/13 10OldCables pulled & terminated1508/07/14 11OldCables pulled & terminated908/23/13 12OldUpgraded1610/03/14 13OldCables pulled & terminated1010/21/13 14OldCables pulled & terminated1712/02/14 15OldCables pulled & terminated501/08/13 16OldCables pulled & terminated1802/02/15 17OldCables pulled1112/18/13 18OldCables pulled1903/30/15 19NewUpgraded1202/18/14 Booster RF Work Timetable Additional 2-3 techs will allow two tasks going in parallel. A total of 5 skilled techs, we could reasonably turn cavities around in the ~6-7 week range. Currently we are planning for 10 week per cavity refurb. The first three cavities took much longer – the best took 11 weeks.

28 EXTRA

29 NuMI POT Goals FY13 Assumptions:  3 months commissioning start April 1, 2013  “Linear” ramp from pre-shutdown power level to full power (350 kW to 700kW) Goals  Design = 1.4E20  Base = 1.0E20  DOE Metric = 1.1E20 FY14 Assumptions  Operate at nominal NOvA parameters  6 week summer shutdown Goals  Design = 6.5E20  Base = 4.6E20  DOE Metric = 5.2E20 William Pellico, Fermilab PMG,October 25 2012 29

30 Providing 2E20 to BNB by Summer 2014 Shutdown (A Scenario) Assumptions  Begin sending 1.5 Hz Booster beam to BNB May 2013 while MI/Recycler are brought up  Ramp up to 1.8 Hz to BNB on average for FY2014 Protons Delivered:  Design = 2.0E20  Base = 1.4E20 William Pellico, Fermilab PMG,October 25 2012 30

31 Impact on NuMI POT Total POT in FY13&FY14 Without BNB Program:  Design = 7.9E20  Base = 5.6E20 With BNB Program:  Design = 6.7E20  Base = 4.7E20 William Pellico, Fermilab PMG,October 25 2012 31


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