1. Zircon InfoTech Presents Autocoro Automation System

2. Present Working  Each Autocoro gives an Automatic Report at each shift end.  It prints report on thermal printer.

3. PROBLEMS FACED BY WINDING DEPARTMENT Compilation of voluminous data for long period is tedious. Loss of production in bad rotors due to delayed reporting. Identifying abnormal rotors failing in any of the multiple items. Limitations due to expensive thermal paper & thermal printer repairs. Focusing on abnormal rotors with periodic failure tendency. Repetitive & boring manual calculation for statistical analysis. Frustration due to lack of previous day’s/week’s/month’s data.

4. General Practice Adopted  Generally the thermal printers at production house does not works after some times and the user get manual readings at each shift end for the limited parameters.  Do not analyze all items for all machines at a glance.

5. What is Automation  Personal Computer captures data from Autocoro machines at every shift end automatically.  No need to print report on thermal printer.  Analyze all the data within half an hour.  Analyze all items.  View different types of report.

6. System Architecture A/c - 1 A/c - 2 A/c - 3 A/c - 4 A/c - 5 Interface Box - 1 Interface Box - 2 File Server Application Server LAN

7. Benefits of Automations Highlights Abnormal/Rouge rotors. Increased efficiency due to reduced down–time and hard waste. Achieve better quality due to reduced number of piecing. Eliminates expensive thermal paper and printers. Compare Shift/day/month wise data. Reduced typing & processing manpower. Long term storage & easy recall of data. Easy & faster reporting. Faster decision making. Elimination of duplicity. Unlimited intangible benefits of computerization.

8. COST BENEFITS  Saving in Thermal Paper Cost  Increased Earning due to Increase in efficiency  Reduction in Hard Waste  Reduction in Manpower Costs

9. COST BENEFITS….  Saving in Thermal Paper Cost Every Autocoro prints 1 mtr. Long report per shift per machine. It costs Rs. 3 per meter. The total paper cost for 8 autocoro machines are 8 Autocoro x 3 shifts x 365 days x 1 meters x Rs. 3 per meter = Rs. 26,280

10. COST BENEFITS….  Increased Earning due to Increase in Efficiency Due to reduced rotor down–time the expected efficiency increases by as much as 5%. Even if we expect a modest figure of 1%, which is not at all difficult to achieve, this will lead to a increased production of 1%. Each Autocoro produces 800 Kg. of yarn @Rs. 10 per Kg i.e. Rs.8,000 per day. The increased earning due 1% efficiency will be Rs. 80 per day per Autocoro. For 8 Autoconers and for 365 days, the additional earnings will be Rs. 80 x 8 Autoconers x 365 days = Rs. 2,33,600

11. COST BENEFITS….  Reduction in Hard Waste A nominal reduction of hard waste to final production ratio by 0.1 % gives us a saving as follows – Rs. 80 per Kg x 0.1% x 800 Kg x 8 Autoconers x 365 days = Rs. 23,360

12. COST BENEFITS….  Reduction in Manpower Costs Since this automatic system saves the cost of 1 person @Rs. 10,000 per month, the annual saving is Rs. 10000 x 1 person x 12 months = Rs. 1,20,000

13. The Total Cost Saving  Saving in Thermal Paper cost = Rs. 26,280  Increased Earning due to Increase in Efficiency = Rs. 2,33,600  Reduction in Hard Waste = Rs. 23,360  Reduction in Manpower cost = Rs. 1,20,000  The Grand Saving per Year = Rs. 4,03,240 (for 8 Autoconers)

14. For Further Details Contact : Govind Garg Zircon InfoTech 102,Trade Centre,18 South Tukoganj, Indore-452001 Tel : 731-2523954 Cell no. : 98263-85954 e-mail: zirconinfo@gmail.comzirconinfo@gmail.com

15. Autocoro Automation System The Beginning