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Glenair AmberStrand® Composite EMI/RFI Braid. AmberStrand® Composite EMI/RFI Braid Nickel Plated Composite Shielding Offers Unique Solution to Electromagnetic.

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Presentation on theme: "Glenair AmberStrand® Composite EMI/RFI Braid. AmberStrand® Composite EMI/RFI Braid Nickel Plated Composite Shielding Offers Unique Solution to Electromagnetic."— Presentation transcript:

1 Glenair AmberStrand® Composite EMI/RFI Braid

2 AmberStrand® Composite EMI/RFI Braid Nickel Plated Composite Shielding Offers Unique Solution to Electromagnetic Compatibility Expandable, flexible, high-strength, conductive, thermoplastic material Provides abrasion resistance and EMI shielding at a fraction of the weight of metal braid

3 Glenair AmberStrand® Features “The Weight Saver” - average 78% less than tin/copper Shields from 80db to 40db in 100Khz @ 1Ghz Superb optical braid coverage - 90-95% Full mechanical function - Crimp, Band-It, Solder Extremely strong fiber coated with Nickel or Silver. Meets limits of 1.0% max outgas test to IAW ASTM-595-90 and 0.10% max. CVCM Meets Lightning strike ANSVEIA-364-75 specification at 3Kva, 6Kva & 10Kva wave form B High flexure strength and flexibility -80˚C to +220˚C Excellent Abrasion and Burn Resistance

4 Glenair AmberStrand® Market Applications  Reduce the Size and Weight of Interconnect Systems  Eliminate EMI Signal Distortion on interconnect assemblies  Solve High Cycle/High Flexure Mechanical Assembly issues  Perform in High Temperature Applications

5 Glenair AmberStrand® Weight Savings  100 feet of ¼” AmberStrand vs. Tin/Copper shield saves 3+ Lbs.  100 feet of 5/8” AmberStrand vs. Tin/Copper shield saves 5+ Lbs.  Estimated system weight savings in a mix of AmberStrand sizes totaling 1000 feet in length could save 40 to 50 pounds or more.  In a Jumbo Jet longer lengths of AmberStrand could add up to passengers being “lost” via weight savings.

6 Glenair AmberStrand® Weights

7 AmberStrand® Weight vs. Tin/Copper

8 AmberStrand® 100% Light Weight Metal Clad Composite Braid Nickel Plated 103-026 Tensile strength590,000 psi (min.)ISO 37 Ultimate elongation2.5% (min.)ISO 37 Operating Temperature -80°C to 220°C 85% Shielding effectiveness 1000 hours Specific gravity1.45% (max.)ISO 1183 Thermal Cycling No adverse affects in visual inspection or resistance after 50 cycles -65°C to +200°C Lightning CurrentGlenair Qual. Test Report 040607AMBANSI/EIA-364-75-1977 Wave Form B Surface Transfer ImpedanceGlenair Qual. Test Report 040607AMBIEC 600096-1, Amendment 2 Vertical Flammability Self extinguishing ≤ 2 sec Burn length 0.1 in max - Dripping 0.0 seconds 14 CFR part 25.853 (a) AMdT25-116 Appendix F Part I (a) (1) (ii) Fungus Resistance Testing 28-day Incubation Test – Results - no fungus growth MIL-Std 810F, Method 508.5 Mass loss and Collected Volatile Condensable Materials 1.0% max. mass;.10% max CVCMASTM E-595

9 AmberStrand® 100% Light Weight Metal Clad Composite Braid Nickel Plated 103-026 Flex Test 50,000 cyclesNo tearing or visible damage 90° - 120° bend Salt Spray 500 Hrs DC Resistance IAW AS85049.5 millohm; No evidence of base metal on braid ASTM B117-03 Sodium Chloride 5% Salt Fog N/SO2No damage or adverse affectsASTM G 85 Annex 4 200 Hours JP-8 (Mil-T-83133) Military Jet Aircraft Fuel (70°C) No fraying, DC resistance within limits (AS85049 paragraph 4.6.3) Mil-Std 810F Method 504 (modified) Skydrol Military Jet Aircraft fuel (90˚C) No fraying, DC resistance within limits (AS85049 paragraph 4.6.3) Mil-Std 810F Method 504 (modified) Hydraulic Fluid Mil-H-5606 (70°C) No fraying, DC resistance within limits (AS85049 paragraph 4.6.3) Mil-Std 810F Method 504 (modified) Silicate Ester Base Coolanol 25R (70°C) No fraying, DC resistance within limits (AS85049 paragraph 4.6.3) Mil-Std 810F Method 504 (modified) Polyalphaolefin Mil-C-87252 (70°C) No fraying, DC resistance within limits (AS85049 paragraph 4.6.3) Mil-Std 810F Method 504 (modified)

10 AmberStrand® Data Sheet 103-026-xxx Test results, Mil-Std 810F Method 504 (modified), for all Substances Listed Below: No fraying, DC resistance within limits (AS85049 paragraph 4.6.3) Lubricating Oil Mil-L-23699 8 hrs @ 150°C, followed by 72 hrs @ 65°C Isopropyl Alcohol 8 hrs @ 50°C, followed by 72 hrs @ 65°C Cleaner Fluid Mil-C-85570 8 hrs @ 23°C, followed by 72 hrs @ 65°C De-Icer Fluid AMS-1432 8 hrs @ 23°C, followed by 72 hrs @ 65°C Fire Extinguishing Foam 8 hrs @ 23°C, followed by 72 hrs @ 65°C R-134 Refrigerant 8 hrs @ 23°C, followed by 72 hrs @ 65°C

11 AmberStrand® – Two Versions 103-026-xxx 100% AmberStrand 103-027-xxx 75-25 AmberStrand/NiCu

12 How to Order - Example - 103-026-xxx

13 Glenair AmberStrand® Interconnect Synergy

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