1. E-Flex Easy Flexitank EC41
Fitting instructions
E-Flex Easy Flexitank EC41
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2. Ensure the containers are no older than 5 years.
Ensure that only containers that have been heavy weight tested to a minimum of 28,000 kilograms are used.
Ensure the containers are no older than 5 years.
Ensure that containers are in excellent condition.
No repair on side walls and no damages on the floor.
Foodgrade containers only – free of odors.
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3. Sweep the container carefully with a broom.
Ensure that the door bolts are silicon covered
Ensure that nails and other objects that may damage/puncture the flexitank are removed.
Cover potential uneven areas on the walls and on the floor with duck tape (thick tape).
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4. The box will be used as door protection board. DO NOT throw it away!
Open the E-flex box and ensure that the following are in the package:
E-flex
Warning labels
Two cable ties
Adhesive Tape
The box will be used as door protection board. DO NOT throw it away!
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5. Position the E-flex to the edge of the left door.
Unroll the E-flex into the container.
Make sure not to step on the E-flex while unrolling.
Make sure not to wear shoes during the fitting operation.
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6. E-flex has to be fastened to the lashing rings in the container to avoid sliding during transportation..
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7. BELT TYING 1 : NOSE DIRECTION
Knot the belts to the lashing rings shown with the arrows at the nose side.
Ensure that belts are tight and knots are fastened well.
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8. BELT TYING 2 : DOOR DIRECTION
Repeat the same tying on the door side.
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9. BELT TYING 3 :
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10. KEEP THE PLASTIC SUPPORTED PART DOWNWARDS
DOOR PROTECTION :
Although 20cm free space remains between E-flex and the doors after filling, a protective operation against the sharp edges of the bolts on the doors is required.
The box will be used as a door protector. Collapse the box as shown.
KEEP THE PLASTIC SUPPORTED PART DOWNWARDS
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11. KEEP THE PLASTIC SUPPORTED PART DOWNWARDS
DOOR PROTECTION : OPTION 1
If the fitting operation is being done at the filling location, place the board between the E-flex and doors.
Please ensure that plastic supported area which remains between the two sides of the collapsed box, is downwards.
KEEP THE PLASTIC SUPPORTED PART DOWNWARDS
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12. DOOR PROTECTION : OPTION 2
If the filling and fitting areas are different then please follow the below instructions.
Cut the board into two pices from the joint corners.
Suspend them to the door closing bars.
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13. Repeat the same to the door on the right.
Fix the cut pieces of the board to the door by the provided adhesive tapes.
Repeat the same to the door on the right.
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14. Fill in the provided Check List and stick it to the door on the right hand side
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15. WARNING:
IMPROPER FITTING MAY CAUSE CAPACITY PROBLEMS, INNER LAYERS MAY GET STUCK AND STRETCH. THIS MAY CAUSE SEVERE LEAKINGS.
IF FITTING OPERATION HAS BEEN PERFORMED AT ANOTHER LOCATION, PLEASE ENSURE THAT THE E-FLEX HAS NOT MOVED DURING LOCAL TRANSPORTATION.
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16. We have 2 or 3 inch valve alternatives.
Valves have male cam-lock connection.
According to your 2 or 3 inch preference you will need to have a female camlock coupling.
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17. READY FOR FILLING...
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18. Connect the hose to the valve.
Make sure that protective bonnet spout is unrolled.
Make sure that the hose is suspended at the top of the container by using a strap.
Make sure that you have chosen a light weight filling hose.
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19. Start loading the E-flex.
WARNING: Ensure that the start up pumping speed does not exceed 300 lt /min until the E-flex rises to an approximate height of 50cm (roughly the first 5-6,000 litres) , then increase the speed up to 600lt/min. Please ensure that the filling stations follow this instruction carefully.
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20. When the flexitank is loaded, remove the hose.
Attach the cap of the valve and fasten it.
Fasten the bonnet cover with a cable tie over the body of the valve.
Twist the bonnet and make a “swan-neck” folding.
Fasten with the provided second cable tie once again.
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21. WARNING LABELS: LEFT DOOR RIGHT DOOR LEFT WALL RIGHT WALL
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22. Thank you for choosing E-Flex Easy Flexitank
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