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Dr. Yoshiyasu HAGIWARA, Mitsubishi Electric Corporation (MELCO),

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Presentation on theme: "Dr. Yoshiyasu HAGIWARA, Mitsubishi Electric Corporation (MELCO),"— Presentation transcript:

1 Energy and Environmentally-friendly Solutions for Railway Systems of the Mitsubishi Electric (MELCO)
Dr. Yoshiyasu HAGIWARA, Mitsubishi Electric Corporation (MELCO), Tokyo, Japan 2017/10/24, International Rail Safety Conference, Hong Kong Thema4: Sustainability

2 CONTENTS Corporate Overview, Mitsubishi Electric corporation
Expansion of Overseas business Energy Management Systems for Railway applications TEMS (Train Energy Management System) REMS (Railway Energy Management System) SEMS (Station Energy Management System) & FEMS (Factory Energy Management System) Conclusion

3 1. Corporate Overview

4 1. Corporate Overview Mitsubishi Electric Corporation (MELCO)
Head Office: Tokyo Building, Marunouchi, Chiyoda-ku, Tokyo , Japan ●President & CEO: ● Established: ● Consolidated Net Sales: ● Paid-in Capital: ● Shares Issued: ● Consolidated Total Assets: ● Consolidated Employees: Masaki Sakuyama January 15, 1921  ¥4,238.7 billion (€ billion) ¥175.8 billion (€ billion) 2,147,201,551 shares ¥4,180.0 billion (€ billion) 138,700 (As of March 31, 2017) (Exchange rate: ¥120=€1) 3

5 1. Corporate Overview Business Fields
Energy & Electric Systems Industrial & Automation Systems Power Generation System Railway Systems Automation Equipment Industrial Products Information & Communication Systems Electronic Devices Home Appliances Power Devices Digital AV Room Air Conditioners Communications Satellite MELCO provides products from Space satellites, infrastructures, to living and personal items

6 Products for Transportation Field
1. Corporate Overview Products for Transportation Field On-board CBTC wayside network Concept CBTC system operation Repair and maintenance area Substation Power supply management system Passenger information Data center Train operation control equipment Operation control center On-board equipment monitoring Depot Train operation support Crew area Crew operation support TCMS ATO control equipment CBTC onboard network Train Vision VVVF Inverter Electronic Interlocking Hub equipment Automatic Train Supervision MELCO provides products in transportation fields from rolling stock to ground facilities

7 2. Expansion of Overseas business

8 2. Expansion of Overseas business
Dusseldorf, Germany Italian Plant U.K. Maintenance Base Chinese Plant & Maintenance Base Beijing Mother Plants in Itami, Nagasaki, and Kobe New York Maintenance Base Mexican Plant & Maintenance Base Madrid / Beasain, Spain Singapore Indian Plant & Maintenance Base Hong Kong Moscow, Russia Sydney Plant & Maintenance Base Pittsburgh Plant Production / Maintenance base Other sales base Equity participation Sao Paulo Mitsubishi Electric’s overseas bases Warsaw, Poland MELCO started railway business in 1922 for domestic market, then for overseas market in 1960. Overseas sales and production bases have been expanded to Asia, America and Europe.

9 2. Expansion of Overseas business
Mitsubishi Electric products in Hong Kong Mitsubishi Electric has contributed for urban transport in Hong Kong. Our propulsion systems have been used for the rolling stock of MTR since 1980's. The propulsion systems and other systems like APS and TCMS for more than 1,900 cars in Hong Kong has been and being supplied.

10 3. Energy Management Systems for Railway application

11 3. Energy Management Systems for Railway applications
SEMS Station Energy Management System REMS Railway Energy Management System Visualize energy consumption Station Depot Head office, affiliates Operation control center Substation Train Reduce size and weight of equipment Reduce CO2 emission Use natural energy Information Network Energy Network TEMS Train Energy Management System Mitsubishi Electric contributes to the realization of a low-carbon society by proactively developing systems for the transportation infrastructure. Efficient use of energy is achieved through the following four systems: -The Train energy management system, (TEMS) -The Station energy management system, (SEMS) -The Factory and depot energy management system, (FEMS) and -The Railway energy management system,( REMS) Effective use of regenerative energy FEMS Factory Energy Management System Energy Management System consists of four fields of railway applications

12 4. TEMS (Train Energy Management System)

13 4. TEMS (Train Energy Management System)
High-Efficiency on-board equipment and optimum control of entire trainset enhance total environmental performance of train systems. Optimum control of entire trainset Train Control and Monitoring System 放電 VVVF インバータ 充電 On-board devices VVVF inverter

14 4. TEMS (Train Energy Management System)
On-board devices SiC applied Inverter  The world‘s first Silicon carbide (SiC) power modules inverter installed in a commercial train. *SiC is silicon carbide (a chemical compound of carbon and silicon) All-SiC applied VVVF inverter for commuter train The amount of regenerative electric energy is increased by reducing power loss World’s first *1 ALL-SiC Power Module applied Energy Consumption 40% reduction Total energy consumption of railcar systems, including traction motors, is reduced by 40% *2 Size and Weight 80% reduction Size and weight are reduced by about 80% *2 MITSUBISHI ELECTRIC applied The world‘s first Silicon carbide (SiC) power modules inverter installed in a commercial railcar. Due to the advantaged device characteristic of SiC, We can reduce 30% energy consumption and 65% size/weigh. Why we can do “World’s first” ? The reasons are,,,, *1 – As of Dec 2013 *2 – Comparison of conventional traction inverter with GTO power Modules MELCO is the world leading manufacture of SiC device, technology, and applications

15 4. TEMS (Train Energy Management System)
MELCO Semiconductor Technology ■ Advantage of new device SiC - Low power loss - High frequency switching → Noise emission Reduction - High operating temperature Feedback Semi-conductor Technology Engineering for Railcars Optimizing Power Device Development Conventional Traction Inverter with IGBT power module New Traction Inverter with All-SiC power module Reduction of Power Loss Low-power-loss, All-SiC power module applied Effect on Propulsion Systems Reduction of Power Consumption Simplification of Cooling System Weight Reduction, Size Reduction MITSUBISHI ELECTRIC manufacture power device by ourselves. With the good relation, we are developing low power loss device for Rolling Stock application. The new generation power device is Silicon carbide SiC, which is very low power loss.  (Inverter Loss: Hybrid 35%、Full 55%) This contributes to . Weight Reduction, Size Reduction Simplification of Cooling System => 65% Reduction of Power Consumption 30% is not only the low loss but also By using the advantage of low loss, it is possible to expand the performance of electro dynamic brake and this result to increase regenerative energy. This is the reason why we can reduse 30% energy consumption. Next I explains the reason SiC can reduce the power loss. ・Transistor Turn-on Switching Loss   ⇒65% Power Loss Reduction ・Transistor Turn-off Switching Loss   ⇒85% Power Loss Reduction ・Diode Switching Loss   ⇒95% Power Loss Reduction *Compared to Conventional Si-based Inverters

16 4. TEMS (Train Energy Management System)
On-board devices Battery powered vehicle (a) When traveling in an electrified section (b) When traveling in an unelectrified section No overhead catenary in unelectrified sections DCDC converter group 1 group 2 VVVF inverter SIV unit Charging Battery system Pantograph is lowered Dis- Overhead catenary in electrified sections Power converter for battery-powered EMU MITSUBISHI ELECTRIC applied The world‘s first Silicon carbide (SiC) power modules inverter installed in a commercial railcar. Due to the advantaged device characteristic of SiC, We can reduce 30% energy consumption and 65% size/weigh. Why we can do “World’s first” ? The reasons are,,,,

17 4. TEMS (Train Energy Management System)
Optimum control of entire train units Realization of Optimized Train System TCMS(Train Control & Monitoring System) controls the equipment in order to optimize the power flow in a trainset. HVAC Passenger Information System Security System Brake Control Brain for Train 1) Train level Energy Management System Train control monitoring system manage the each on board equipment. To realize the optimization of ■ Energy Saving Control ■ Support low energy drive ■ Data base of consumption MITSUBISHI ELECTRIC has already proved this realization. Next is the “2) High Efficiency Equipment” Auxiliary Power Supply TCMS: Train Control and Monitoring System ■ Support low energy operation ■ Energy Saving Control ■ Data base of consumption Propulsion Inverter

18 5. REMS (Railway Energy Management System)

19 5. REMS (Railway Energy Management System)
Visualize Overall Energy use Support company-wide energy management The coordination of on-board and ground facilities allows for even more effective utilization of regenerative energy, and ensures energy management along the entire line. Train diagram management for energy saving Produce energy efficient train diagram Head office, affiliates Operation control center Station Depot Train Maximum use of regenerative energy S-EIV: Station Energy Saving Inverter

20 5. REMS (Railway Energy Management System)
S-EIV(Station Energy Saving Inverter) ■ Effective usage of regenerative energy from trains S-EIV can supply a part of surplus regenerative energy to station facilities. Flow of regenerated electric power Station Note: S-EIV is a trademark owned by Mitsubishi Electric Corporation registered in Japan. (S-EIV: Station Energy saving Inverter) Substation Braking S-EIV: Station Energy saving Inverter Station’s electrical room 200 kW/30 s Then, I would like to introduce S-EIV to you briefly. Regenerative energy is mainly used by the other trains in powering. However, if the trains in powering are far from the train in braking, regenerative energy must be consumed by brake resistors. S-EIV is installed at the stations near where the regenerative brake is applied for slowdown and would supply a part of surplus regenerative energy to station facilities such as air conditioner, escalator, elevator, lighting and so on. Through this process, S-EIV can lower the electricity cost at the station. We did a trial calculation of the introduction effect. In case of Japan, saving energy would be 230MWh/year and saving electricity cost would be 3.22 million Japanese yen. ■Features: ①Close distance between train in braking and regenerative facility ⇒ Minimize loss of the cable resistance ②Compact system without battery  ⇒ Easy installation and low maintenance

21 5. REMS (Railway Energy Management System)
Feeder Voltage Optimization System We have been developing the new solution for railway energy saving, combined with substation on-ground and TCMS on-board. TCMS: Train Control and Monitoring System Light Elevator etc. TIMS Communication network Power Storage Station Energy Saving Inverter Position Power demand Voltage Command TCMS Substation Charge/Discharge Command Power flow Accelerating Decelerating Feeder Voltage Optimization System

22 6. SEMS & FEMS (Station EMS & Factory EMS)

23 6. SEMS & FEMS(Station EMS & Factory EMS)
Use of energy-saving equipment in station facilities Optimize energy use throughout entire station Application of natural energy resources Visualize energy consumption Solar power generators Electrical room, Machine room, Shops Power receiving and distribution system Ventilation and air-conditioning system Elevators, Escalators LED lighting Visualize energy consumption in stations Integrated station facilities management system Station energy management room Station

24 6. SEMS & FEMS(Station EMS & Factory EMS)
Depot 6. SEMS & FEMS(Station EMS & Factory EMS) FEMS Visualize energy consumption in depots Integrated depot management system Individual onsite energy management and support of energy-efficient operation Effective use of space by installing large-scale solar power generators Solar power generator system Train refurbishment equipment

25 7. Conclusion

26 7. Conclusion Reduce CO2 emission Use natural energy REMS SEMS
Railway Energy Management System SEMS Station Energy Management System Visualize energy consumption Station Depot Head office, affiliates Operation control center Substation Train Mitsubishi Electric, MELCO, contributes to realize the sustainable low-carbon society by proactively developing innovative railway systems. Efficient use of energy is achieved through the following four systems: -Train Energy Management System, TEMS -Railway Energy Management System, REMS -Station Energy Management System, SEMS -Factory Energy Management System, FEMS Reduce size and weight of equipment Reduce CO2 emission Use natural energy Information Network Energy Network Effective use of regenerative energy TEMS Train Energy Management System FEMS Factory Energy Management System

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