1. Welcome to GE Wuhan Boiler Company Ltd.
CHEN Chaoming
GE Proprietary Information—Class III (Confidential)
Export Controlled—U.S. Government approval is required prior to export from the U.S., re-export from a third country, or release to a foreign national wherever located.​

2. Emergency Evacuation – Office Building
Last edit: 00/00/2009
Emergency Evacuation – Office Building
We are here

3. 访客安全须知 Safety Guidance for Shop Tour
Last edit: 00/00/2009
访客安全须知 Safety Guidance for Shop Tour
在您参观工厂过程中必须由WBC人员全程陪同。
The shop tour shall be accompanied by WBC personnel.
在生产现场，必须穿安全鞋和戴安全眼镜。
Always wear safety shoes and safety glasses.
在车间内请严格遵守安全警示标志和公司要求，严禁随意跨越警示线。
Obey all cautions and instructions, and never cross the warning line.
在车间内请沿绿色通道行走，并经由侧面的人员通道门出入厂房。
Walk along the green gangway, and always use the side personnel exit instead of the vehicle doors.
禁止随意触摸设备的旋转部分或高温物体的表面。
Never touch hot product or rotating equipment.
严禁在吊物下自由行走或停留。
Never stand or walk under any suspended loads.
为了避免眼部伤害，请不要直视电焊弧光。
Never stare at the welding work to avoid radiation burns to your eyes.
仅在指定区域使用手机且不超过3分钟。
Use mobile phone only in designated area no more than 3 minutes.
厂区内禁止拍摄及录影。
Photography and/or video are not allowed.
除吸烟点及办公楼指定区域外，公司内部禁止吸烟。
Smoking is prohibited except the smoking points and designated area in the Office Building.
垃圾应分类放入指定垃圾桶内。
Wastes should be disposed in designated containers.

4. Agenda
通用电气锅炉业务简介 Profile of GE SPS Boiler 通用电气武汉锅炉股份有限公司简介 Profile of GE Wuhan Boiler Company Ltd. 通用电气武锅先进的技术 GE Wuhan Boiler Advanced Technology 通用电气武锅先进的管理 GE Wuhan Boiler Advanced Management

5. 通用电气锅炉业务简介 Profile of GE SPS Boiler

6. 蒸汽发电系统 Steam Power System Auxiliaries 辅机 Boilers 锅炉 Power Plants 电厂
last edit:
Last edit: 00/00/2009
蒸汽发电系统
Steam Power System
Auxiliaries 辅机
Boilers 锅炉
Power Plants 电厂
ECS
环境控制系统
Steam Turbines
蒸汽轮机
No 1 Steam Component Supplier
排名第一的蒸汽部件供应商
Generators
发电机
CCS
二氧化碳捕捉与储存 6

7. India/Delhi, Shahabad, Durgapur
last edit:
GE Boiler
Germany/Stuttgart (EVT)
USA/
Windsor (CE)
India/Delhi, Shahabad, Durgapur
China/
Wuhan
（WBC）
Singapore 符号
锅炉总部(新加坡) Boiler Headquarter
业务中心 Execution Center
新建项目制造基地 Manufacturing base for new build projects
研发基地 Research Center

8. WBC CE ABL EVT BOILER “FAMILY TREE” last edit:
Alstom Boiler Deutschland GmbH (EVT)
Power Inc. (CombuAlstomstion Engineering)
Alstom India Ltd.
Wuhan Boiler Company Ltd.
Stuttgart, Germany
Windsor, CT, USA
New Delhi, India
Wuhan China
Alstom Power Inc.
2012
ALSTOM India Limited
2011
ALSTOM Boiler Deutschland GmbH
2000
2007
Alstom Wuhan Boiler Company Ltd.
2002
ALSTOM Projects India Ltd
ABB-ALSTOM Power
Wuhan Boiler Company Limited.
Alstom Power Systems GmbH
1999
1997
2007
2000
ALSTOM Power India Limited
ABB Power System
Wuhan Boiler Group Co., Ltd.
2000
ALSTOM Power Boiler GmbH
1990
1995
ABB ALSTOM POWER INDIA LIMITED
1999
Combustion Engineering
Wuhan Boiler Factory
1999
ABB ALSTOM Power
1953
1954
ASEA BROWN BOVERI MANAGEMENT LIMITED
1992
Combustion Engineering-Superheater Inc
1998
ALSTOM Energy Systems GmbH
WBC
1948
Boiler/Mill facility established in Shahabad
1963
1989
GEC ALSTHOM
1912
Combustion Engineering (CE)
Power Boilers facility established in Durgapur
1959
1970
EVT Energie-und Verfahrenstechnik GmbH CE
ABL
KSG Kohlenscheidungs-Gesellschaft GmbH
1921
EVT

9. 通用电气武锅简介 Profile of GE Wuhan Boiler Company Ltd.

10. Preparation for establish-ment of Wuguo
Introduction to GE WBC
WBC has more than 60 years of experience in designing and making boilers.
2015
2009
Joined
GE Power
2007
Relocated to
current site
1998
ALSTOM
WBC
Co.,
Ltd.
Wuhan Boiler Group
1958
1953
Wuhan Boiler Works
Preparation for establish-ment of Wuguo
Gross land area: 463,000 m2 Covered area: 173,000m2 Employees: ~ Annul Capacity: 4500 MW.
Current shares: Non-tradable ACL 51% and Wuhan Boiler Group 6.9%; Tradable 42.1% by minority shareholders

11. Wuhan Boiler Organization Chart
Human Resource Jenny ZHANG
Legal & Contract YANG Ning
General Manager
CHEN Chaoming
Finance
FENG Zheng
Tendering
ZHANG Dayong
Sales
BAI Xixin
Lean & EHS PEI Hanhua
General Service JIN Zhicheng
Manufacturing WANG Quguang
Project Management ZUO Zhihui
Engineering
WANG Xinhua
Supply Chain
LI Chenghai
Production Quality
CHEN Xiaoming
Quality Operation Excellence Godfrey DAYO
Effective from Nov 24, 2016

12. WBC Product Portfolio Range Fuel Type Boiler Type Two Pass Tower CFB
100 MW
1,350 MW *
* Oil-fired : up to 1,000 MW
Bituminous
Sub-bituminous
Lignite
(moisture <40%)
Oil & Gas
Coal-Fired
Oil-Fired
Tower
Bituminous
Sub-bituminous
Lignite
(all moisture level)
100 MW
1,350 MW *
Hard Coal-Fired
Lignite-Fired
* Lignite Tower: up to 1,100 MW
CFB
Full range of fuels
100 MW
660 MW *
PC SC 1300MW: B&W Rockport 2 (Order 1977)
O&G SC 700MW: IHI CHITA II #2 (Order 1980)
CFB SC 600MW: Dongfang Baima (order 2009)
* Up to 660MW for lignite, higher for hard coal
HRSG Drum
All sizes of GE gas turbines
Mills
Full range of fuels for PC Boilers
HP Mill up to HP1303
SM Mill up to SM 31
BW Mill up to dia. 4400mm

13. Manufacturing Capability
WBC designs, manufactures and services sub- critical, supercritical, ultra-supercritical and A- USC steam boilers.
Chinese Market: Boiler Proper, Overseas Market: Boiler Proper or Boiler Island.
Certificates:
ISO 9001
EHS certificates
ASME “U” and “S” stamps
EN ISO (by TUV)
EN-PED
Class A Chinese license for boilers
EN 1090 Structural Steel Design
WBC business covers full length of utility projects, from project development to project hand over to commercial operation, with a state of the art product manufacturing site.

14. GE Wuhan Boiler References
10/11/2017
GE Wuhan Boiler References
Pakistan
Hubco
2 x 660 MW
254 Bar
568ºC / 571ºC
Strong experience both domestically and globally for all boiler products
Germany
Mannheim 9
1x910 MW
285 Bar
600 ºC / 610ºC
Poland
Opole
2x900 MW
263 Bar
603 ºC / 611ºC
China
Taian 2 x 350 MW
Binzhou Beihai 4 x 350 MW
Jinchang 2 x 330 MW
Hefeng 2 x 300 MW
Huangshi 1 x 300 MW
Chiping 2 x 300 MW
Huizhou 2 x 330 MW
Lanzhou 2 x 330 MW
Liaoyuan 2 x 330 MW
Luoyuan(USC) 2 x 660 MW
Tangshan 2x58 MW
Leiyang 1x300 MW
Netherland
Eemshaven
2 x 820 MW
299 Bar
600 ºC / 610ºC US
PeeDee 1
1x640 MW
248 Bar
568 ºC / 596ºC
Turkey
Karabiga
2 x 660 MW
294 Bar
603ºC / 612ºC
Slovenia
Sostanj
1x600MW
291 Bar
600 ºC / 610ºC
Mexico
Altamira
2 x 165MW
131 Bar
540 ºC / 540ºC
Mailiao(TW, USC) 2x600 MW
Estonia
Narva CFB 1x300 MW
174 Bar
541 ºC / 541ºC
Saudi Arabia
Yanbu
5 x 630 MW
258 Bar
542ºC / 540ºC
Thailand
Mae Moh 1x600 MW
285 Bar
605 ºC / 611ºC
Malaysia
Manjung
1x1000 MW
278 Bar
602 ºC / 603ºC
Tanjung Bin
1 x 1000 MW
Projects under execution
Israel
Ashalim
1 x 121 MW
170 Bar
585ºC
UAE/Dubai
Hassyan 4 x 660 MW
289 Bar
603 ºC / 612ºC
Pakistan
Thar II 2 x 330 MW
175 Bar
541 ºC / 541ºC
Vietnam
Thanglong 2 x 300 MW
174 Bar
541 ºC / 541ºC
ABC Orders from Thermal Service
ABC Main contracts by WBC
100% mfg OTD and no any LD claimed by customers

15. New WBC- Main Product Manufactured (after 2007)
Delivery Plant Customer Output, MW Cycle, MPa/C/C Type
Hassyan DEWA(UAE)/HEI x /603/ pass, USC
Thar II ENGRO(Pakistan)/CMEC x /541/ CFB, Sub
Hubco TEEG-ZEPC(Pakistan) x /568/ pass, SC
Thanglong TLP (Vietnam) 2 x /541/541 CFB, Sub
2016 Mae Moh EGAT (Thailand) 1 x /605.6/ pass, USC
Luoyuan Huaneng (China) x /605/623 Tower, USC
Karabiga CENAL (Turkey) x /603/612 2-pass, USC
Ashalim Megalim (Israel) x /585/NA CSR
2014/2015 Tai’an Guodian (China) x /571/ pass, SC
2014/2015 Altamira Isolux(Mexico) x /540/540 CFB, Sub
2014/2015 Opole ABD (Poland) 2 x /603/611 Tower, USC
Binzhoubeihai Weiqiao x /540/541 2-pass, Sub
2013/15 Yanbu 3 SWCC (Saudi Arabia) 5 x /542/540 2-pass, SC
2012/13 Narva Eesti Energia AS (Estonia) 1 x /540/540 CFB, Sub
2012/13 TanjungBin 4 Malakoff (Malaysia) 1 x /602/603 2-pass, USC
2011/12 Manjung 4 TENAGA (Malaysia) 1 x /602/603 2-pass, USC
2011/12 Sostanj 6 TERMOELEK (Slovenia) 1 x /600/610 Tower, USC
2010/11 Mannheim 9 GKM (Germany) 1 x /600/610 Tower, USC
2010/11 Eemshaven A&B RWE Power AG (Netherland) 2 x /600/610 Tower, USC
2011/12 Jinchang GEPIC (China) 2 x /540/540 2-pass, Sub
2009/11 Hefeng State Grid (China) 2 x /541/540 2-pass, Sub
2008/09 Huangshi Huadian (China) 1 X /540/540 2-pass, Sub
2008/09 Chiping Xinfa Group(China) 2 x /540/540 2-pass, Sub
2008/09 Huizhou Guohua Power(China) x /541/540 2-pass, Sub
2007/08 Liaoyuan Datang (China) 2 x /543/542 2-pass, Sub

16. New WBC- Main Product Manufactured (after 2007) – Thermal Service
/ Lanzhou 2 GEPIC (China) 2 x /540/540 2-pass, Sub
2007/08 PeeDee 1 SANTEE COOPER (US) 1 x /568/596 2-pass, SC
2013 Tangshan Banpu Banpu(Thailand) 2 x / pass(retrofit)
2014 Leiyang Datang(China) 1 x /540/ pass, Sub(retrofit)
Mailiao FORMOSA(Taiwan) x /538/ pass, USC(retrofit)
Delivery Plant Customer Output, MW Cycle, MPa/C/C Type

17. 通用电气武锅先进的技术 GE Wuhan Boiler Advanced Technology

18. Single-flow factory to deliver world-class boilers
last edit:
Straight Flow Manufacturing process
跨1: 再热器/过热器Bay 1: Reheater/Superheater
跨2: 省煤器/散管Bay 2:Economizer/Loose tube
跨3: 膜式壁 Bay 3: Panel workshop
跨4: 集箱 Bay 4: Header
跨5: 汽包 Bay 5: Drum
原材料货场 Raw material storage
机加车间 Machine shop
汽包射线探伤 X-ray bunker for drum
热处理炉Heating furnaces
喷丸 Shot blasting
油漆间 Painting cabin
材料研究所
Material Lab
主办公楼
Office building
单流向工厂，制造世界一流的锅炉产品
Single-flow factory to deliver world-class boilers
原材料 Raw materials
完工产品
Finished products
气瓶仓库 Gas bottle storage
危险品仓库 Hazardous waste storage
变电站
Substation
生产办公楼
Mfg. offices 18

19. Straight Flow Manufacturing process
last edit:
Straight Flow Manufacturing process
完工产品 Finished Goods
原材料 Raw Material
Bay 5: Drums
跨五：汽包 16,400 m2
Bay 4: Headers
跨四：集箱 21,600 m2
Bay 3: Panels
跨三：膜式壁 21,600 m2
Bay 2: Economizers, Loose Tubes, Burners
跨二：省煤器、散管及燃烧器 21,600 m2
Bay 1: Superheater/Reheater heat exchangers
跨一：过热器、再热器 m2
600 m
36 m
456 m
北 N

20. WBC Lab Capability Technical Cooperation
National accredited Laboratory certified to ISO/IEC 17025:2005, the first lab in domestic boiler industry.
An accredited lab of Hubei Entry-Exit Inspection and quarantine Bureau.
Technical Cooperation
ASME Volume Ⅱ Chinese working group to promote Chinese material drawn into ASME code.
China Special Equipment Inspection and Research Institute to conduct failure analysis;
well-known universities and colleges to conduct material R&D;
Steel mills to conduct new material property evaluation and new material localization;
Future Cooperation with Thermal Service
Material Test
Failure Analysis
Remaining Life Evaluation
Condition Assessment
Site test /witness
technical problem solving

21. Process Automation & Integration
Significant automation is ensuring repeatable quality standards for:
Straight tube cut and prep (automated measure, cut, prep and marking)
TIG/MAG straight tube and orbital welding
System bender for elements
Single tube bender for burner panels
All supported by iGEMS
Process automation results in robust processes that consistently produce quality products at a predictable rate.
Automated Tube Cut and Preparation line
Pretreatment of the tubes before welding. 20K welds output per month
Input drawing, cutting, beveling and polishing per designated length
4 sets of bending device and 1 set of heating device
Controlled by CNC automatically, 30k bends output per month
Most advanced benders in the world
Tube to tube connect welded automatically
Can weld any material for boiler. 10K butt welds output per month
High quality: Reject rate lower than 0.5%
Designated data link to the bender directly,
3D auto CNC controlled.
More than 300 different kinds of 3D single tube can be combined together perfectly
Single tube bender
Straight tube prep
TIG/MAG
System bender 21

22. Welding Technology
Welding is the most critical and essential process in boiler making
Wuhan’s reference covering all low to high grade/new materials and major international Codes applied in global utility boiler industry
More than 491,284 shop welds by new WBC have been in service and there is zero failure due to defective welds.
Complete development, training, analysis and technical support capability.
Significant level of automation and machine controlled welding processes.
Quality is built into our design and processes and not dependent on testing alone. 70% to 80% of our pressure retaining welds are machine welded (automated).
Welding Training
Welding Automation
Welding Technology
Welding Quality
In house welder training
Centre & welder certification covering all Code requirements
Straight tube welding Orbital welding Nipple welding
In-house laboratory, welding development for all material and codes
Reject rate <2% Zero weld shop leakage on site 22

23. Straight-Tube-Welding First Pass Yield (FPY)
Testing equipment using the latest technology that is accepted globally.
Average FPY in the last 14 months is 99.95%.
Sigma value is 4.8
Process capability (CPk) is 1.6 23

24. Testing equipment using the latest technology that is accepted globally.24

25. Digital RT & QC Digital RT & Quality Control:
It is accepted by all governance Codes and customers (the only one in China boiler industry accepted by EN authority)
GE shops and WBC have the highest use of advanced DIGITAL REAL TIME RT equipment in the boiler industry
Compared to film radiography, productivity increased by 700% and a cycle time reduced by 600%
Testing equipment using the latest technology that is accepted globally.
Digital Radiography in accordance with ISO “Non-destructive testing of welds – Radiographic testing – Part 2: X- and gamma-ray techniques with digital detectors. TUV Sud, TUV Rhineland & UDT (Poland) certified. 25

26. Stainless Steel Tube ID Shot Peening
Clean up oxidation layer of steel tube inner surface
Increased corrosion resistance, fatigue resistance and surface hardness of material
Produce a compressive residual stress layer and modify mechanical properties of metals
Prolonged material & product life time
Shot-peened S304H can replace material of higher level and higher price, or perform much longer life time than the un-peened material.
Thinner Oxidation Layer
Un-peened 304H vs Peened at 600°C for 3000 hours
No Visible Oxidation Layer
Un-peened 304H vs Peened at 650°C for 10,000 hours
Again, automated processes that allows us to have consistent and predictable results.
维氏硬度：
600HV30/20---采用30千克力的试验力，保持20秒，得到硬度值为600。
Requirement: The hardness values of the shot-peening area are to be at least 100 HV 0.1 higher than the average value of the base material.
Proof of shot-peening treatment on the inner tube surface with respect to uniformity across the entire tube circumference and a minimum impact depth of 70 μm on the micro
section.
WBC was the first boilermaker in the world to have in house Shot Peening capability for supercritical boilers.
Our shot peening process and machines were co- developed with strategic supplier for our product.
Capability: max 15m (max 10m the other suppliers)
Material: Stainless steel incl. Super304H 26

27. Continuous Manufacturing R&D
Robotics and advanced welding processes
New material development
Induction heating for water-wall panels
Digital data collection and management
And we continue to look for better ways to improve our products and processes.

28. 通用电气武锅先进的管理 GE Wuhan Boiler Advanced Management

29. Boilers Manufacturing-Operational Excellence
NCR detection & prevention
Lead Time Reduction
Cost Reduction for Major Products
Site deliveries modularized
Increase awareness and actions
8D with focus on
top systemic quality issues
For Plants/Boilers
TMSys Lean Manufacturing
Boiler Modularization and Erection Strategy
AZDP GE Zero Deviation Plan
GMQS: Global Manufacturing Quality System
Manufacturing R&D Knowledge Transfer
iGEMS
Brick Boiler Design
5 S
Based on Sector targets we have define set of Steam specific, comprehensive programs for all d2E pillars.
Several actions with dedicated teams have been launched in all product Lines.
Today, I would like to explain you in more details 2 examples of recent achievements / best practices in cost reduction / standardization programs
Design for Manufacturing
Product Platform Development
Develop / train EHS Community

30. Digital Industry-iGEMS Process
Create AutoCAD 3D model
ENGINEERING
Export to iGEMS to generate iGEMS model
Give design parameters such as bending, scarfing etc.
BOM for procument
Edit traveller & WC report, assign shop hours
MMI
Release the relevant reports’ which generated by iGEMS automatically, to workshop
Workshop can simulate the manufacturing process
MANUFACTRUING
Fabricate and assembly according to iGEMS reports
An internally developed robust CAD CAM process that starts in the initial design phase and carries through to the manufacturing work centers.

31. Quality Management System - GMQS
2017/11/10
Quality Management System - GMQS
GMQS - Global Manufacturing Quality System
Customer Commitment
FMEA Mistake-Proofing MSA SPC Cpk, Cmk NCR CoPQ
Audits
Manufacturing Process Development
Manufac- turing
Partial advanced methods and tools
Non- conformance Management
Manufacturing Process Monitoring
Target
Manufacturing quality system standardization
Manufacturing process capability stable promotion
Product quality continuous monitoring
Market competitiveness keeping robust
Ensure Customer Satisfaction by building manufacturing capability focusing on QA rather than QC

32. Quality Management System – GE One Boiler Supplier Management
2017/11/10
Quality Management System – GE One Boiler Supplier Management
Boiler Supplier Qualification Approval Committee (Boiler Level Engineer, Quality, Supply Chain)
Centre Transition Core Teams
Key Commodities to be approved by SQAC
Wuhan
Windsor
Stuttgart
Delhi
-2 Pass
-CFB
-Tower
-2 Pass
-Tower
-2 Pass
-CFB
Target setting
Global Sourcing Strategy
Review Key Commodity SQA
Validation of action plans
-CFB
Supplier Commercial Evaluation
NDA CSR
SPIQ FEF
SCC SGDC
SCE Result
SQA
Supplier Qualification Approval
SCM Director
Supplier QEHS Qualification
ISO system
Quality system
EHS
QEHS Report
QPI Director
Supplier Product Qualification
Conformity with GE technical requirements
Key process
PQ Report
Engineering Director
GB Code
ASME Code
EN Code
IBR Code
Key User maintain PowerSource Database
Global Supplier Management Database PowerSource

33. Integrated Advanced Technology, Design and Manufacturing
Original Technology
International Design
Intelligent Manufacturing
TECHNOLGY CENTERS
Windsor, GE in USA: Two-pass Boilers
Stuttgart, GE in Germany: Tower Boilers
Massy, GE in France: CFB Boilers
Centre Actions
One Boiler
Stuttgart
Windsor
India
Massy
Resource Planning and Manufacturing Coordination
Standard WBS / Division of Work
One Process
Knowledge Transfer: Provider and Receiver
Wuhan
Animation note: click once to reveal answers DO
Give your employees the link to the Quality pages.
Keep the responses that your team gave in the OVER TO YOU work in your mind and congratulate them when they’ve identified a key feature. You can tell them that they already know what features are important and it’s now vital to delivering them every time.
SAY
To remind you what Quality is – we describe it as consistently meeting customer commitments on time and on budget. This is important whether we have direct contact with customers or if our customers are internal ones within our business... They all matter and should be focused on.
Some simple bullet points to remind us about how we can use Quality practices to improve:
Responsiveness – is about speed; on time, at the right time
Reliability – is about delivering what we say we will
On time delivery – is about delivering when the customer expects us to not when is best for us
Durability – is about providing a high quality product or service that stands the test of time
Price – is about a fair competitive price for us and the customer for the work which we do for them
Performance – is about consistently and constantly delivering to the highest standards
Dependability – is about doing what we say we will without any problems
Right the first time – is about delivering a Quality product or service without any errors or issues
Achieve schedule – is about keeping to our contractual obligations
Availability – is about having a total customer focus when they need us
This is what Quality is about and represents how we can say we are dedicated to excellence (d2e). 33

35. Factories Load Chart – Wuhan By Quarter