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ESP SYSTEMS INNOVATIVE BOTTLE PROCESSING Cristian Clerici Product Manager Washing & Automation Solutions.

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Presentation on theme: "ESP SYSTEMS INNOVATIVE BOTTLE PROCESSING Cristian Clerici Product Manager Washing & Automation Solutions."— Presentation transcript:

1 ESP SYSTEMS INNOVATIVE BOTTLE PROCESSING Cristian Clerici Product Manager Washing & Automation Solutions

2 CONTENT DESIGNED AROUND YOUR NEEDS TECHNICAL FEATURES

3 DESIGNED AROUND YOUR NEEDS LOGISTIC ESP POSEIDON BACK

4 DESIGNED AROUND YOUR NEEDS LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing BACK

5 LOGISTIC LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC

6 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC

7 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC BC-Matic TM PATENT PENDING

8 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC PATENT PENDING

9 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC Lightness & Robustness Flexibility (from 200 to 700 ml bottles) Stackability Integrated sliding frame to retain bottles during crate overturning Smooth quick-lock frame concept Reduced manual labour in the washing area No more recirculation of external accessories in the wash room 100% fitting with bottle automation

10 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC

11 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC

12 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC Light design Robust with good visibility Flexibility (8, 10, 12 crates versions) Crates locking steps to access the bottles just pulling out the crate Bottle pick up without any crate lifting or stacking Ease of manouvring to and fro animal rooms Good compromise between ergonomic usage and autoclaving capacity 100% fitting with bottle automation

13 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC 10 μm polyester coverOverturned bottle crates storage

14 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC

15 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC

16 LOGISTIC Ergonomic Bottle Crates Bottle Trolleys Hygienic containment Caps processing LOGISTC Single cap wash technology even in manual bottle washing Light design Flexibility to fit several type of caps Smooth and easy caps loading Proven coverage when esposed to single jet spray pattern

17 DESIGNED AROUND YOUR NEEDS ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving BACK

18 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP

19 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP Stand alone OR in-Line system Full manual  Full automated Possibility of future integrations Logistic as part of the solution Robust technology behind Experience

20 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP ESP Bottle Processing Systems E (ERGO) BASIC MODULAR SYSTEM FOR ERGONOMIC AND EFFICIENT BOTTLE PROCESSING S (SERVO) MODULAR SERVOSYSTEM TO ACHIEVE EFFICIENT AND EFFECTIVE BOTTLE WASHING P (POWER) FULLY AUTOMATED AND HIGHLY PERFORMING BOTTLE PROCESSING SYSTEM

21 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP ESP Bottle Processing Systems E (ERGO) BASIC MODULAR SYSTEM FOR ERGONOMIC AND EFFICIENT BOTTLE PROCESSING S (SERVO) MODULAR SERVOSYSTEM TO ACHIEVE EFFICIENT AND EFFECTIVE BOTTLE WASHING P (POWER) FULLY AUTOMATED AND HIGHLY PERFORMING BOTTLE PROCESSING SYSTEM

22 E - LINE ESP 9EW Stand Alone Bottlewasher

23 E - LINE ESP Single nozzle wash technology #36 bottles / cycle Pass through glass sliding doors Interactive touch screen In-Line s/s external filter cartridge Heat recovery system Steam / Electric heated versions FEATURES

24 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS

25 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS EMPTYING – WASHING - FILLING 9EEWF

26 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS EMPTYING – WASHING - FILLING 9EEWF

27 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS EMTPYING – WASHING 9EEW

28 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS WASHING - FILLING 9EWF

29 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS EMPTYING & DECAPPING 9EE

30 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS FILLING 9EF

31 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS STAGING 9EB1000

32 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS FILLING WITH ACIDIFYED WATER 9EFAU

33 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS FILLING WITH ACIDIFYED WATER 9EFAU

34 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS 18-BOTTLES DECAPPER 9EEDS

35 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS 18-BOTTLES DECAPPER 9EEDS

36 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS 6-BOTTLES RECAPPER 9ERS

37 E - LINE ESP In-Line bottle processing Break down bottle processing Stand-alone Operating tables Water treatment solutions Decapping station Recapping station CONFIGURATIONS 6-BOTTLES RECAPPER 9ERS BACK

38 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP ESP Bottle Processing Systems E (ERGO) BASIC MODULAR SYSTEM FOR ERGONOMIC AND EFFICIENT BOTTLE PROCESSING S (SERVO) MODULAR SERVOSYSTEM TO ACHIEVE EFFICIENT AND EFFECTIVE BOTTLE WASHING P (POWER) FULLY AUTOMATED AND HIGHLY PERFORMING BOTTLE PROCESSING SYSTEM

39 S - LINE ESP 9SW Stand Alone Motorized Bottlewasher

40 S - LINE ESP Automated load & unload Single nozzle wash technology #36 bottles / cycle Pass through glass sliding doors Interactive touch screen In-Line s/s external filter cartridge Heat recovery system Steam / Electric heated versions FEATURES

41 S - LINE ESP Automated load & unload Single nozzle wash technology #36 bottles / cycle Pass through glass sliding doors Interactive touch screen In-Line s/s external filter cartridge Heat recovery system Steam / Electric heated versions FEATURES

42 S - LINE ESP Multi-buffering configurations Stand-alone Operating tables Water treatment solutions Decapping / Recapping stations Decapping and washing system CONFIGURATIONS

43 S - LINE ESP Multi-buffering configurations Stand-alone Operating tables Water treatment solutions Decapping / Recapping stations Decapping and washing system CONFIGURATIONS 2-4-6-8-10 CRATES BUFFER 9SB2 … 9SB10

44 S - LINE ESP Multi-buffering configurations Stand-alone Operating tables Water treatment solutions Decapping / Recapping stations Decapping and washing system CONFIGURATIONS SAME FOR E-LINE

45 S - LINE ESP Multi-buffering configurations Stand-alone Operating tables Water treatment solutions Decapping / Recapping stations Decapping and washing system CONFIGURATIONS DECAPPING - WASHING 9SDW

46 S - LINE ESP 9SDW FEATURES Single nozzle wash technology #36 bottles / cycle Pass through glass sliding doors Interactive touch screen In-Line s/s external filter cartridge Heat recovery system Steam / Electric heated versions

47 S - LINE ESP Compact footprint Automated decapping & emptying Automated caps crate loading and processing Buffering configurations 9SDW FEATURES BACK

48 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP ESP Bottle Processing Systems E (ERGO) BASIC MODULAR SYSTEM FOR ERGONOMIC AND EFFICIENT BOTTLE PROCESSING S (SERVO) MODULAR SERVOSYSTEM TO ACHIEVE EFFICIENT AND EFFECTIVE BOTTLE WASHING P (POWER) FULLY AUTOMATED AND HIGHLY PERFORMING BOTTLE PROCESSING SYSTEM

49 P - LINE ESP 9PDWFR Full Bottle Processing System

50 P - LINE ESP Full bottle processing system Single nozzle wash technology Robust technology Up to 500 bottles&caps / hour Compact dimensions Heat recovery system Steam / Electric heated versions FEATURES

51 P - LINE ESP Full bottle processing system FEATURES LOAD DECAP EMPTY WASH FILL RECAP UNLOAD

52 P - LINE ESP Single nozzle wash technology (for both BOTTLES and CAPS) FEATURES

53 P - LINE ESP Robust technology FEATURES Patented decap&racap grip-nozzles

54 P - LINE ESP Robust technology FEATURES Double layer independent processing

55 P - LINE ESP Robust technology FEATURES Universal multi-functioning header

56 P - LINE ESP Robust technology FEATURES Automatic filling based on bottle size

57 P - LINE ESP Dirty side bottle and cap processing

58 P - LINE ESP Clean side bottle and cap processing

59 P - LINE ESP Robust technology FEATURES Touch screen, external filter, full access for maintenance

60 P - LINE ESP Full bottle processing system Single nozzle wash technology Robust technology Up to 500 bottles&caps / hour Compact dimensions Heat recovery system Steam / Electric heated versions FEATURES Cycle: 60 sec wash @ 65°C 2 sec dripping 15 sec rinse @ 82°C 2 sec dripping

61 P - LINE ESP Full bottle processing system Single nozzle wash technology Robust technology Up to 500 bottles&caps / hour Compact dimensions Heat recovery system Steam / Electric heated versions FEATURES JUST 3.5 m LONG

62 P - LINE ESP Full bottle processing system Single nozzle wash technology Robust technology Up to 500 bottles&caps / hour Compact dimensions Heat recovery system Steam / Electric heated versions FEATURES WASTE WATER INLET WATER

63 P - LINE ESP CONFIGURATIONS Full bottle processing Full bottle processing without filling Stand alone decapping, filling and recapping Multi-buffering configurations

64 P - LINE ESP CONFIGURATIONS Full bottle processing Full bottle processing without filling Stand alone decapping, filling and recapping Multi-buffering configurations DECAP-EMPTY-WASH-FILL-RECAP 9PDWFR

65 P - LINE ESP CONFIGURATIONS Full bottle processing Full bottle processing without filling Stand alone decapping, filling and recapping Multi-buffering configurations DECAP-EMPTY-WASH-RECAP 9PDWR

66 P - LINE ESP CONFIGURATIONS Full bottle processing Full bottle processing without filling Stand alone decapping, filling and recapping Multi-buffering configurations DECAP-FILL-RECAP 9PFR

67 P - LINE ESP CONFIGURATIONS Full bottle processing Full bottle processing without filling Stand alone decapping, filling and recapping Multi-buffering configurations 2-4-6-8-10 CRATES BUFFER 9PB2 … 9PB10 BACK

68 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP

69 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP 9PDWR EMPTY,DECAP,WASH,RECAP

70 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP AUTOCLAVING (RECAPPED) BC-Matic Logistic

71 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP 9PFR DECAP, FILL, RECAP

72 ESP Modularity Concept Portfolio E-Line S-Line P-Line Fitting bottle autoclaving ESP 9PDWR + 9PFR BOTTLES ARE AUTOCLAVED WASHED & RECAPPED : - HIHG HYGIENIC STORING HIHG HYGIENIC STORING - HIGH NESTING (CRATES x TROLLEY) HIGH NESTING (CRATES x TROLLEY) AUTO FILLING & RE.CAPPING BACK

73 DESIGNED AROUND YOUR NEEDS Total automation Features System full operator- centric POSEIDON

74 POSEIDON Total automation Features System full operator- centric POSEIDON CRATE LOADING TROLLEY LOADING

75 POSEIDON Total automation Features System full operator- centric POSEIDON 9PDWFRA

76 POSEIDON Total automation Features System full operator- centric POSEIDON

77 POSEIDON Total automation Features System full operator- centric POSEIDON

78 POSEIDON Total automation Features System full operator- centric POSEIDON Single nozzle wash technology #500 bottles & caps / hour Pass through glass sliding doors Interactive touch screen In-Line s/s external filter cartridge Heat recovery system Steam / Electric heated versions #8, #10, #12 bottle crate trolleys processing Crates / trolley program self-fitting

79 POSEIDON Total automation Features System full operator- centric POSEIDON Possibility to process bottles from others C & S layout standard, others on demand Recovery procedure to process bottle crates without automation Recovery procedure to wash bottle crates without the full process

80 POSEIDON Total automation Features System full operator- centric POSEIDON Compact dimensions 13 m 2 FOOTPRINT

81 POSEIDON Total automation Features System full operator- centric POSEIDON WITHIN THE ENTIRE PROCESS THE COTACT POINT FOR THE OPERATOR IS JUST THE BOTTLE BACK

82 TECHNICAL FEATURES BACK E-Line / S-Line WASH: Wash tank volume : 50 liters (13.2 gallons) Wash pump: size : 2.2 kW (2.95 HP) flow : 120 liters/min (31.7 gallons/min) pressure : 2.7 bar (39,2 PSI) dynamic pressure Wash by recirculation #36 dedicated wash nozzles (bottom layer) Rotating arm with #4 calibrated laser cut holes (upper layer)

83 TECHNICAL FEATURES E-Line / S-Line RINSE: Rinse boiler volume : 30 liters (7.9 gallons) Rinse one-way through heater (pressure coming from supply line) Rotating arm with #9 calibrated laser cut holes (bottom layer) Rotating arm with #4 calibrated laser cut holes (upper layer) Consumption x standard cycle : 10 liters (2.6 gallons)

84 TECHNICAL FEATURES E-Line / S-Line VARIOUS: Chamber dimensions : 650 x 650 x 780(h) mm Motor gear size (S-Line) : 0.09 kW (1.2 HP) Exhaust fan option : 0.38 kW (0.5 HP) x 400 m3/h (235 CFM) flow rate Material : s/s AISI 304 – PLC by VIPA Finishing : Chamber 2B, panelling Scotch Bright Heating (electrical heated version) : wash #1 x 3 kW, rinse #1 x 6 kW Glass door : double layer tempered glass ( 6 + 6 mm)

85 TECHNICAL FEATURES P-Line WASH: Wash tank volume : 50 liters (13.2 gallons) Wash pump: size : 2.2 kW (2.95 HP) flow : 120 liters/min (31.7 gallons/min) pressure : 2.7 bar (39,2 PSI) dynamic pressure Wash by recirculation #18 dedicated wash nozzles (bottom layer for bottles) #18 dedicated wash nozzles (upper layer for caps) Rotating arm with #4 calibrated laser cut holes (upper layer / caps outside)

86 TECHNICAL FEATURES P-Line RINSE: Rinse tank volume : 34 liters (8.9 gallons) Rinse pump: size : 1.1 kW (1.47 HP) flow : 35 liters/min (9.2 gallons/min) pressure : 1.7 bar (24,6 PSI) dynamic pressure Rinse one-way through rinse tank Rotating arm with #6 calibrated laser cut holes (bottles) Rotating arm with #4 calibrated laser cut holes (caps) Consumption x standard cycle : 10 liters (2.6 gallons)

87 TECHNICAL FEATURES P-Line VARIOUS: Chamber dimensions : 650 x 850 x 960(h) mm Motor gear size / conveyor : #2 x 0.09 kW (1.2 HP) Motor gear size / caps tray : #2 x 25 W (0.033 HP) Exhaust fan option : 0.38 kW (0.5 HP) x 400 m3/h (235 CFM) flow rate Material : s/s AISI 304 - PLC by SIEMENS Finishing : Chamber 2B, panelling Scotch Bright Heating (electrical heated version) : wash 9 kW, rinse 18 kW Glass door : double layer tempered glass ( 6 + 6 mm) BACK

88 Questions ? BACK


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