Minnesota State University Mankato Dylan Brandt, Nick Perkins, Abdulsalam Hamud, Wayne Minnichsoffer, Andrew Pickle.

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Presentation transcript:

Minnesota State University Mankato Dylan Brandt, Nick Perkins, Abdulsalam Hamud, Wayne Minnichsoffer, Andrew Pickle

Engine Modifications Semi-direct injection utilizing 2 injectors per cylinder (Plan A) Semi-direct injection utilizing one injector in throttle body and one injector in the transfer port per cylinder (Plan B) Researching compression ratios to utilize the full potential of the higher octane rating of E-85 fuel.

Engine Modifications Replacing the carburetor from the Sabercat engine with a throttle body assembly from an Arctic Cat M7. Used wet flow research to determine optimum injector placement locations and angles in the cylinder jugs.

Engine Management Custom-designed timing wheel for use with the Motec M48 engine management system. Utilizing the Motec M48 engine control system to control the ignition and fuel systems.

Engine Management The Motec M48 utilizes a magnetic sensor to track crank rotation. Allows us to finely control the ignition and fuel injection for best power and fuel economy. Uses data from a variety of sensors to automatically compensate for varying air temperature and pressure.

Chassis Modification Utilized stock seat and tank for the best ergonomics and standard rider comfort. Upgraded track to increase traction and improve handling.

Electrical Modifications Using upgraded stator from the 2007 team to increase the available electrical power. Rewired the sled for the improved engine management system and other electrical modifications Rewired headlights to improve light output. Rewired kill switch to function as indicated. Mounted battery away from exhaust. Used a smaller battery to reduce size and weight.

Emissions Modifications Utilizing a three-way 60.5mm x 74.5mm catalyst from Heraeus to help clean the exhaust. Secondary air injection used to improve catalyst efficiency.

Emissions Modifications Secondary air pump is used to reduce HC and CO. Air is pumped into the exhaust system. Oxygen oxidizes the unburned HC and CO and turn them into water and carbon dioxide. Reaction taking place is HC + CO + O2= H2O CO2 Electric air pump needs more amperage. Air pump mounted and driven by the recoil. The pump flowed 32 cubic feet of air per minute at 8000 RPM.

Noise Reduction Redesigned exhaust system to utilize a muffler right after the tune pipe that uses glass wool packing to reduce noise and filter oil particulates in the exhaust. Added noise-absorbing material to the under hood surface to reduce engine noise.

Questions?