April 2005OLAV Workshop Diamond Vacuum Controls Hugo S Shiers.

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Presentation transcript:

April 2005OLAV Workshop Diamond Vacuum Controls Hugo S Shiers

April 2005OLAV Workshop Diamond Vacuum Controllers

April 2005OLAV Workshop Gauge interlocks GaugeSlotControl requirementSet Point Pressure Requirement Active 937A set pointAdjustable Set Point Range CC1CCRGA1x10-4mbarFixed, on CC1 card Factory set 10% hysteresis(Cannot read through serial line) Sector valve, vacuum good 1x10-6mbarSP1 1.2x10-2 to 2.7x10-10mbar CC2ARGA1x10-4mbarFixed, on CC2 card Factory set 10% hysteresis (Cannot read through serial line) Sector valve, vacuum good 1x10-6mbarSP2 1.2x10-2 to 2.7x10-10mbar MPS1x10-7mbarSP3 (available) 1.2x10-2 to 2.7x10-10mbar Pirani 1B1MPC Ion pump & TSP, on/off 1x10-2mbarSP4 120 to 2.7x10-3 mbar CC1 control (IMG enable) 1x10-2mbarInternal control off if pressure > B1 1 to 2.7x10-3 mbar Pirani 2B2MPC Ion pump & TSP, on/off 1x10-2mbarSP5 120 to 2.7x10-3 mbar CC2 control (IMG enable) 1x10-2mbarInternal control off if pressure > B2 1 to 2.7x10-3 mbar

April 2005OLAV Workshop Valve Control Crates Generic 6 valve and 4 valve control crates using Omron PLC One interlock from each gauge, Pirani and IMG to valve control crate. Crates have service and operational modes Crates control other pneumatic devices such as absorbers and shutters 6 valve controller interfaces with fast valve/flap electronics Each pneumatic valve has own pressure switch. (Need to use de-bounce in PLC program) Pneumatic devices have connector box so that possible to connect to valve control crate via a single 12 way cable, connections for, 4 limit switches, 1 solenoid, and 1 air pressure switch. Valves have 2 interlock switches for open and 2 for close, interlocks used for vacuum control and for MPS. IMGs used to control valves and MPS in operational mode Pirani gauges used to control MPC, pump control units Pirani gauges used to control valves in service mode

April 2005OLAV Workshop Linac interlocks

April 2005OLAV Workshop LTB and Booster

April 2005OLAV Workshop BTS and Injection straight

April 2005OLAV Workshop Storage ring interlocks

April 2005OLAV Workshop Frontend

April 2005OLAV Workshop EPICS Experimental Physics and Industrial Control System Instrumentation electronics EPICS application vxWORKS IOC (Server) EDM application Linux O/S Control computers (Client) User Channel access Network protocol Primary network

April 2005OLAV Workshop Client Server Model Operator Interface (OPI) Input Output Controllers (IOC) Servers

April 2005OLAV Workshop DIAMOND VACUUM SYSTEM Overview shows Diamond Drill down to different levels Final level vacuum space level is between valves May connect to individual components Have global control panels for components Green indicates healthy Amber indicates standby Red indicates fault

April 2005OLAV Workshop Illustration of vacuum display

April 2005OLAV Workshop Frontend vacuum display

April 2005OLAV Workshop Vacuum test stand

April 2005OLAV Workshop Vacuum space global control

April 2005OLAV Workshop Control of RGAs and Data storage Need global control of RGAs Global calibration Data storage in Diamond Trend data to be incorporated with general Diamond data Direct user interface for calibration, leak detection, contamination issues

April 2005OLAV Workshop RGA Network RGA PC IOC Control computers Control Room user Primary network RGA Head RGA Electronics RGA Electronics RGA Electronics RGA Head Serial link Serial Vacuum engineer Office computer Secondary network

April 2005OLAV Workshop RGA DISPLAY

April 2005OLAV Workshop Proposed displays gas/distance