Kurt Krempetz (Director's Review - Dec. 7, 99) 1 Mechanical Infrastructure Kurt Krempetz Introduction Existing Systems New Systems Schedule Manpower Conclusions.

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Presentation transcript:

Kurt Krempetz (Director's Review - Dec. 7, 99) 1 Mechanical Infrastructure Kurt Krempetz Introduction Existing Systems New Systems Schedule Manpower Conclusions

Kurt Krempetz (Director's Review - Dec. 7, 99) 2 Introduction Definitions:  Mechanical/Cryo/Gas Infrastructure- Components/systems which are needed to operate the D0 detector and subdetectors. These are cooling systems, Heating, Ventilation, Air, Conditioning(HVAC) systems, and hoisting/drive systems.  Installation- Placing components in their proper positions and performing a minimal testing program. Minimal testing includes pressure testing, leak testing, and a checkout of the basic operation of the component.  Commissioning- First time operation of the system which includes obtaining safety approvals, pump and purging of systems, developing process operations,and debugging. This does not include operations.

Kurt Krempetz (Director's Review - Dec. 7, 99) 3 Existing Systems  Liquid Helium(LHe)System u Solenoid system; commissioned. u Visible Light Photon Counters(VLPC) system; commissioned to cryostats.

Kurt Krempetz (Director's Review - Dec. 7, 99) 4 Existing Systems

Kurt Krempetz (Director's Review - Dec. 7, 99) 5 Existing Systems

Kurt Krempetz (Director's Review - Dec. 7, 99) 6 Existing Systems

Kurt Krempetz (Director's Review - Dec. 7, 99) 7 Existing Systems

Kurt Krempetz (Director's Review - Dec. 7, 99) 8 Existing Systems

Kurt Krempetz (Director's Review - Dec. 7, 99) 9 Existing Systems  Liquid Nitrogen (LN2) System u Solenoid and VLPC; commissioned. u Calorimeters; in partial operation.  Liquid Argon(LAr) System u Storage of LAr; in operation. u Reconnect transfer lines to calorimeters.  Vacuum System u Solenoid,VLPC, and Calorimeters; in operation.  LAr Safety Spill System u Disconnected;South End Calorimeter(EC) off center beam.

Kurt Krempetz (Director's Review - Dec. 7, 99) 10 Existing Systems  ODH System u Solenoid,VLPC,and Calorimeters; in operation.  Control Air System u Dry air for valves in the cryo/gas system; in operation.  Purge Air System u Dry air for purge of Calorimeter preamp boxes and EC beam hole; in operation.  Water Systems u Pond Water System; in operation. u Chilled Water System; in partial operation. u De-ionized Chilled Water System. s Cools Electronics; in partial operation. u Low Conductivity Water System. s Cools End Iron Magnet(EF), Central Iron Magnet (CF) and Magnet Power Supplies;commissioned u Heat Pump Water System s Cools the D0 Assemble Building (DAB);in operation

Kurt Krempetz (Director's Review - Dec. 7, 99) 11 Existing Systems

Kurt Krempetz (Director's Review - Dec. 7, 99) 12 Existing Systems  HVAC Systems u HVAC Collision Hall System;in operation. u HVAC Assembly Hall System; in operation. u HVAC Detector System;disassembled.  Drive/Hoisting Systems u EC Drive System. s SEC drive system; disconnected. s NEC drive system; in operation. u CF Drive System; in operation. u EF Drive System; in operation. u Platform Drive System; disassembled. u EC Cable Winders s NEC winder; in operation. s SEC winder; disassembled.

Kurt Krempetz (Director's Review - Dec. 7, 99) 13 New Systems  At the Design stage u LHe Systems s Transfer lines through Shielding Wall s Jumper Connections s Installing VLPC Cryostats

Kurt Krempetz (Director's Review - Dec. 7, 99) 14 New Systems u Silicon Cooling s Chillers/pumps s Piping s Controls and Instrumentation u WAMUS Gas System(Dirty) s Pumps s Purifiers s Piping s Controls and Instrumentation u WAMUS Gas System s Pumps s Purifiers s Piping s Controls and Instrumentation

Kurt Krempetz (Director's Review - Dec. 7, 99) 15 New Systems u Tracker Purge System s Silicon Purge –dry air –moisture barriers s Fiber Tracker Purge –dry air –dry nitrogen –temperature control u Access Hardware s scaffolding s temporary floors s hoists u MDT Gas System s Pumps s Purifiers s Piping s Controls and Instrumentation u Preshower Cable Winder

Kurt Krempetz (Director's Review - Dec. 7, 99) 16 New Systems

Kurt Krempetz (Director's Review - Dec. 7, 99) 17 Schedule Summary (detailed version enclosed)  Wamus Gas Systems 11/17/99-2/15/00  Preshower Cable Winder11/15/99-3/15/00  Tracker Purge Gas12/1/99-5/11/00  LHe/VLPC Cryostat12/6/99-6/12/00  Silicon Cooling7/15/99-7/15/00  MDT Gas System2/28/00-7/28/00  LAr/LAr Safety Spill Line8/01/00-9/08/00  Tuning up all systems 11/01/00-2/06/01

Kurt Krempetz (Director's Review - Dec. 7, 99) 18 Manpower Summary (detailed version enclosed)  Engineering 80w  Designer55w  Super Tech65w  Tech150w  Welder35w  Plant Maintenance People10w

Kurt Krempetz (Director's Review - Dec. 7, 99) 19 Schedule/Manpower Details  System Details(existing) SystemStartEndResources  LHe system Dis/reconnect Refrigeration Plant*12/6/0012/15/00.5w Markley,1w Tech Roll in Commissioning(Cooldown)2/5/012/20/011w Markley,1wRucinski,1w Krempetz,1w Barger,2wTech  LN2 System Reconnect Jumper Connections 1/16/011/16/01.1w Markley,.1w Barger,.2w Tech Roll in Commissioning1/16/011/18/01.1w Markley,.1w Barger,.1w Tech  LAr System Cooldown/Fill CC9/1/009/8/00.5w Markley,.5 Rucinski,.5 Krempetz,.5w Barger,1w Tech Reconnect Jumper Connections1/16/011/16/01.1w Markley,.1w Barger,.2w Tech Roll in CommissioningCooldown and fill EC and CC1/16/012/5/012w Markley,.2wRucinski,.1w Krempetz,.2w Barger,4Tech  Vacuum System Reconnect Jumper Connections1/16/011/16/01.1w Markley,.1w Barger,.2w Tech Modifying Vacuum Instrumentation8/1/008/15/001w Markley, 1 w Tech Roll in Commissioning1/16/011/18/01.1w Markley,.1w Barger, 1w Tech  LAr Spill System Installing Spill Line(temp)8/1/009/1/001w Miller,4w Tech,1w welder InstallingSpill Line12/1/001/1/001w Miller,4w Tech,1w welder Reconnecting Spill Line1/16/011/17/01.1w Simon,.2 Tech  ODH System Replace Heads12/01/0012/02/00.1w Markley,.1w Tech Roll in Commissioning1/16/011/18/01.1w Markley,.1w Barger,.1w Tech  Control Air System Maintenance11/1/0011/15/00.1w Barger,.5w Tech  Purge Air System Maintenance11/1/0011/15/00.1w Barger,.5w Tech  Pond Water System Maintenance10/1/0011/1/00.2w Simon, 4w Plant Maintenance Tech  Chilled Water System Maintenance10/1/0011/1/00.2w Simon, 4w Plant Maintenance Tech

Kurt Krempetz (Director's Review - Dec. 7, 99) 20 Schedule/Manpower Details  De-ionized Chilled Water System Maintenance8/1/009/1/00.1w Simon,.25w Tech Testing Run9/1/009/15/00.1w Simon,.25w Tech Roll in Commissioning2/6/012/30/01.1w Simon,.25w Tech  Low Conductivity Water System Maintenance10/1/0011/1/00.2w Simon, 1w Tech Roll in Commissioning2/6/012/30/01.1w Simon,.25w Tech  HVAC Collision Hall System Maintenance11/1/0012/1/00.2w Simon, 1w Tech  HVAC Detector System Reconnect**1/24/011/30/01.2w Simon,.2 Markley,1w Tech Roll in Commissioning1/30/012/15/01.1w Simon,.25w Tech  EC Drive System Reconnect10/31/0011/2/00.1w Krempetz,.2w Miller, 2w Tech Commissioning11/2/0011/15/00.2w Miller,.5 Tech  Platform Drive System Reconnect**12/6/0012/28/001w Miller, 4w Tech Commissioning12/28/001/1/00.1w Krempetz,1w Miller, 4w Tech System Details(New)  LHe Transfer Line through Shielding Wall Design5/1/006/15/004w Rucinski,6w Friend Fabricate6/15/007/15/003w Barger, 4w Tech, 1w welder Install2/1/012/1/01.1w Barger,.1w Tech Commission2/5/012/12/01.1w Rucinski,.1w Markley,.1Barger,.1Tech  LHe Jumpers Connections Design6/15/007/15/002w Rucinski,4w Friend Partial Fabrication7/15/008/15/002w Barger, 4w Tech, 2w Welder Final Fabrication/Install*2/1/012/5/01.6 Rucinski,.4 Barger,2w Tech,.6w Welder Commission2/5/012/12/01.1w Rucinski,.1w Markley,.1Barger,.1Tech

Kurt Krempetz (Director's Review - Dec. 7, 99) 21 Schedule/Manpower Details  VLPC Cryostat  Installation Fixture Design*12/6/991/14/002w Rucinski,3w Arnold Fabrication*1/17/003/10/002.4w Rucinski,1w Miller,7w Tech Installation**4/10/004/28/00.3w Rusinski,1w Miller,5w Tech,1w Welder Commissioning*4/17/006/12/005w Rusinski,5w Markley, 2w Krempetz,8w Barger,8w Tech  Silicon Cooling System Design**7/15/992/20/0011.5w Squires, 12w Trotter, 3w Markley Installation**1/20/006/20/008w Barger, 24w Tech,8w Welder Commissioning6/20/007/15/002w Squires,2w Markley, 2w Barger, 4w Tech  WAMUS Gas System (Dirty) Design***11/17/991/1/002w Olis, 2w Krempetz 4w Friend,2w Markley Installation***12/1/991/27/001w Olis, 4w Barger, 8w Tech,4w Welder  Commissioning***1/27/002/15/002w Olis,2w Markley, 2w Barger, 2w Tech  WAMUS Gas System Design***11/17/991/1/002w Olis, 2w Krempetz 4w Friend,2w Markley Installation***12/1/991/27/001w Olis, 4w Barger, 8w Tech,4w Welder Commissioning***1/27/002/15/002w Olis,2w Markley, 2w Barger, 2w Tech  MDT Gas System Design*2/28/004/28/00 1w Olis,1w Rucinski,6w Friend,2w Markley Installation*4/28/006/28/001w Rucinski, 4w Barger, 10w Tech,4w Welder Commissioning*6/28/007/28/002w Rucinski,2w Markley,2w Barger,2Tech

Kurt Krempetz (Director's Review - Dec. 7, 99) 22 Schedule/Manpower Details  Tracker Purge System Design***12/1/992/28/002w Olis, 4w Cease, 2w Krempetz, 6w Friend,2w Markley Installation***2/28/004/28/002w Cease, 4w Simon, 12w Tech Commissioning***4/28/005/11/002w Cease,2w Markley,2w Tech  Preshower Cable Winder Design11/15/9912/15/99.5 Krempetz,2w Mateski Installation2/15/003/15/00.1w Krempetz, 1wSimon, 4w Tech,1w Welder  Access Hardware Design11/1/001/6/006w Cease, 2w Krempetz 6w Mateski,2w Rucinski Installation12/1/001/20/012w Cease, 4w Simon, 10w Tech,4w Welder Commissioning1/20/012/6/012w Cease,2w Simon, 2w Tech  *=In current schedule  **=In current schedule but modified  ***=In current schedule and schedule probable to slip

Kurt Krempetz (Director's Review - Dec. 7, 99) 23 Conclusions  Existing System are in need of some maintenance but basically in good condition.  New systems are not needed yet but will be very soon.  Manpower for the new systems has been under estimated.  Limited manpower has been available to work on new systems.  Manpower must be available to work on these new systems or the current schedule will not be met.