History Started in 2012 Philosophy: -High efficiency biomass to charcoal -Robust and simple technology -No hazardous emissions -Affordable production.

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Presentation transcript:

History Started in 2012 Philosophy: -High efficiency biomass to charcoal -Robust and simple technology -No hazardous emissions -Affordable production costs

Philosophy -Robust and simple technology No heavy equipment for loading/unloading Most construction work on location Construction materials readily available No advanced process control equipment

Philosophy High efficiency -Heating (combustion) separated from carbonisation -Drying and carbonisation separated -Energy content volatiles used for process heating

Philosophy No hazardous emissions - Prevention of emissions of black vapours by combustion in wood stove - Health problem workers and environmental problem avoided

First design

Demo plant in Bosnia

Results tests

-Long drying time -Efficiency > 35% -After start-up process heat supply from volatile; no emissions of volatiles -Good quality charcoal -Caloric value charcoal: MJ/kg -Temperature flue gases > 100 o C

Results tests -Top loading less practical -Cooling outside reactor to decrease production time one cycle -Separate and simultaneous drying with flue gases

Improved design -Front loading with reactors (3,5 m 3 each) -Start-up with wood stove -Volatiles are burned in wood stove -Two furnaces: one for drying and one for carbonisation -Alternating use of reactors

Improved design

Principle

Production full size module -Two furnaces each with four reactors -14 m 3 volume carbonisation per batch kg charcoal per batch -2-3 batches per day (depending on type of biomass, particle size, moisture content etc.)

Program demo-plant Optimize time and temperature vs. quality charcoal -Operational protocol -Tests with rice hulls and sugar cane -Tests with peat -Other biomass