Ejector with Pad ZHP Series Confidential Internal use onlyConfidentialConfidential.

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Presentation transcript:

Ejector with Pad ZHP Series Confidential Internal use onlyConfidentialConfidential

1. Features (1) “Lock plate construction” which makes pad replacement easy -“Lock plate construction” which makes pad replacement easy Easy locking construction: Simply sliding the adapter lock plate enables detachment and attachment of the pad AdapterLock plate Pad Ejector Stud Easy maintenanceConfidentialConfidential

1. Features (2) Energy saving and high performance 2 stage ejector installed -Energy saving and high performance 2 stage ejector installed 2 stage ejector improved to reduce air consumption, increased suction flow, and improved vacuum generation efficiency (suction/consumption) compared with the conventional products. Quick response Reliable suction Suction flow rate Air consumption 1 st nozzle 2 nd nozzle Suction flow rate increased reducedConfidentialConfidential

1. Features (3) Good noise reduction and clog resistant silencer - Good noise reduction and clog resistant silencer Through hole silencer provides good silencing performance, and also prevents clogging of the element which deteriorates the ejector performance. - Strainer built in pad Blocks foreign matter from entering the product No cloggingConfidentialConfidential

2. Purpose of Development 1. To make a complex ejector and pad product - To provide the market with a complex product integrated with high performance ejector and new mounting structure pad - To provide the market with a complex product integrated with high performance ejector and new mounting structure pad 2. To expand sales of vacuum products in North American and European markets - This is a product that the competitor has and SMC has not had, that is expected to sell well mainly in the North American and European market. - This is a product that the competitor has and SMC has not had, that is expected to sell well mainly in the North American and European market. 3. Give an advantage to the SMC product against the competitor's product to expand our market share - Easy replacement of the pad and compact size give an advantage to SMC product against the competitor's product to increase our market share. - Easy replacement of the pad and compact size give an advantage to SMC product against the competitor's product to increase our market share.ConfidentialConfidential

3. Application Panel transfer Box packaging, transfer Series connection without ejectorConfidentialConfidential Can be used in a normal environment (EP, CP, MP, FP, MDF, etc.)

3. Application Example: Robot Palletizing ConfidentialConfidential

3. Application Examples: Carton Former, Carton Sealer, Case Packing Machine ConfidentialConfidential

4. Specifications and Performance ZHP□B□-07□-10□-12□-15□ Nozzle diameter Standard supply pressure 0.35MPa Suction flow [A] Flow rate consumption [A] Vacuum pressure -91kPa [A]: L/min (ANR) Ejector performance ZHP□B□-07□-10□-12□-15□ ZHP63B ZHP80B Response time (*) [sec] (*) Response time is the time required for the ejector to reach -57kPa after the separately installed valve is turned ON with a supply pressure of 0.35MPa.ConfidentialConfidential

5. Construction No.NameRemarks 1Bellows style pad 2Stud assembly 3PlateIncluded in 2 4StrainerIncluded in 2 5Mounting bracket 6Lock nut 7Port plug 8One-touch fittingP port 9ClipTo fix 8 10Ejector assembly 11Silencer assembly 12SilencerIncluded in 11 13Check valve 14Lock plate 15Locking screwFor safety 16spacerNBR(*)ConfidentialConfidential 16 (*)Even if the materials of the pad are anything, the materials of the spacer are NBR.

7. How-to-Order 5. With/Without ejector, Ejector size ZHP 80 B N B - 10 C6 S 7. Exhaust method 4. Mounting 1. Pad diameter 2. Pad style 3. Pad material Symbol Standard ThreadSize A Metric Male M8 BM10 C Female M8 DM10 E Inch Male 5/16-18UNC F 3/8-16UNC G Female 5/16-18UNC H 3/8-16UNC 63   80 BBellows N NBR S Silicone U Urethane F Fluorine Without ejector 07Nozzle: ø0.7 10Nozzle: ø1.0 12Nozzle: ø1.2 15Nozzle: ø Supply (P) port Symbol Standard Size NoneWithout ejector C4 Metric  4 One-touch fitting C6  6 One-touch fitting N3 Inch  5/32" One-touch fitting N7  1/4" One-touch fitting 6 NoneWithout ejector SExhaust through silencer 7ConfidentialConfidential

8. Dimensions (1) ConfidentialConfidential Lock Locking screw Silencer PD port 2 PD port 1 Unlocking PD port 3 When unlocking : 32.2 P port Female thread type Male thread type

8. Dimensions (2) Product No.GHJKLM ZHP□B□A-□ M8 ZHP□B□B-□ M10 ZHP□B□C-□ M8 depth 10 ZHP□B□D-□ M10 depth 10 ZHP□B□E-□ /16-18UNC ZHP□B□F-□ /8-16UNC ZHP□B□G-□ /16-18UNC depth 11 ZHP□B□H-□ /8-16UNC depth 11 Product No.ABCDEF ZHP63  28  44.5  63  ZHP80  28  56.6  80  Product No. N C44.7 C64.7 N34.7 N Pad dimensions 3. Adapter dimensions 2. P port dimensionsConfidentialConfidential

9. Allowable Work Load (Reference) ZHP63ZHP80 Horizontal lifting66105 Vertical lifting3353 Recommended work load (Max. load including the safety factor) [N] Note Basic lifting of a workpiece with pad is “horizontal lifting”. If vertical lifting is unavoidable, take safety measures such as installing a guide to prevent the workpiece from dropping due to insufficient adsorption strength. *) Values shown above are obtained under the vacuum pressure of -85kPa.ConfidentialConfidential Horizontal actuation Vertical actuation Guide Pad

10. Operating Circuit (Reference) Circuit without release valve (Example of sharing vacuum with a pad without ejector) Supply valveConfidentialConfidential Release valve RegulatorAir filter ZHP (With ejector) ZHP (Without ejector) Restrictor Pressure sensor Circuit using release valve (Example of using pressure sensor)

11. Handling Precautions Lock plate After replacing the pad, insert the stud completely to the back, and slide the lock plate until it fits closely to the adapter. When it is not locked well, there can be a risk of the pad coming off. Consider the surface condition of the workpiece to be adsorbed and the operating atmosphere to select a pad of suitable material. When a delay is generated in the time required to reach the specified vacuum, clogging of the strainer or vacuum leak from the pad can be the cause. Perform regular maintenance of the adsorbing surface of the pad.ConfidentialConfidential