Standard Work Standard Work Combination Tables Training Pack Standard Work Standard Work Combination Tables Introduce yourself and background. And use your own approach for leading into the presentation (eg linking the training to the team!) Interactive !

Aims and Objectives Target Audience : Machine Operators, Team Leaders, Shift leaders, Purpose of Module :To develop the practical ability to write and use Standard Work Combination Tables Aims & Objectives : Understanding of Standard Work Combination Tables Ensure people can interpret Standard Work Combination Tables and be able to translate into effective management of their resources Enable people to write and use Standard Work Combination Tables in continuous improvement activities

Current knowledge of Standard Work and it’s benefits Introductions Name Department Current knowledge of Standard Work and it’s benefits 1 Slide 2 Verbal 3 Flip Chart 4 Training Matl. 5 Photo 6 Prepared Flip Chart

Standard Work Combination Table - Definition The Standard Work Combination Table combines human movement and machine movement based on takt time and is used as a tool to determine the range of work and work sequence for which a team member is responsible. Read through the definition.

Human work and Machine work The key notion for the elimination of waste and the effective combination of work on the shopfloor is the separation of machine work and human work. When we observe the work in which operators handle machinery, then that work can be classified into machine or human work. Understanding the separation of human and machine work is the basis for understanding the interface between these two elements. If operators are merely observing the machine working then this is the waste of “Waiting” and should be eliminated.

Human work This refers to work that cannot be completed without human effort. For example, picking up materials putting materials onto a machine operating the controls of a machine manual slaving etc.

Machine work This refers to work or incidental work that equipment, which has been started by human hand, automatically performs operations. Milling Auto riveting / bolting Auto inspection (Hole probes)

Manual Automatic Walking Waiting Standard Symbols The four basic symbols used in Standard work combination tables are: Manual Automatic Walking Waiting

HOW TO DISPLAY WORK ON THE STANDARDISED WORK COMBINATION TABLE Manual Work Takt Time Walk Automatic Cycle Wait

HOW TO DISPLAY WORK ON THE STANDARDISED WORK COMBINATION TABLE TT 1 2,4 3,5 Returning to the same process.

Part Number / Name 123ABC / Widget LH Manual Automatic Takt Time:162 Issue date 30/09/99 Part Number / Name 123ABC / Widget LH STANDARDISED WORK COMBINATION TABLE Manual Automatic Qty / shift: 169 Group Leader Takt Time:162 Process Machine and sub assembly Supervisor Walking Available time:480’ Cycle time Waiting Department: Machine Prod/Engineer WORK SEQ’ TIME OPERATION OPERATING TIME IN MINUTES CT TT 5 15 25 35 45 55 65 75 85 95 105 115 125 135 145 155 MAN AUTO WALK 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 1 Select part A 2 5 3 2 Set into M/C 1 10 1 84 3 Start machine 2 4 Select part B 2 2 5 Set into jig 9 3 6 Select part C 2 3 7 Fit C to B 15 3 8 Set C/B to m/c 2 11 1 9 Start m/c 41 2 10 Remove A from m/c 1 5 3 11 Set A to jig 7 3 12 Remove C/B from m/c 5 3 13 Screw C/B to A 15 8 14 Check torque 2 15 Put in finished bin 2 Operator Wait time 129 TOTALS 95 125 34 33

Standardised Work Process Sheet Mug Tree Coffee Kettle Fridge Cutlery Sugar Table Start You are the owner of a café. In order that you deliver consistent quality of product to your customers, and ensure that you staff work in a safe manner you have introduced Standardised Work for your product, a cup of coffee. The work is mapped on a Standardised work process sheet. There are 7 steps to production. Times are divided into working and walking. Each OP has an OP sheet that describes in full detail the exact manner that it should be carried out, identifying all parts, tooling, process steps etc. These Op sheets are identified by the Op numbers. (Click through the sheet explaining each step and how it is recorded on the process sheet)

Standardised Work Process Sheet Mug Tree Coffee Kettle Fridge Cutlery You are the owner of a café. In order that you deliver consistent quality of product to your customers, and ensure that you staff work in a safe manner you have introduced Standardised Work for your product, a cup of coffee. The work is mapped on a Standardised work process sheet. There are 7 steps to production. Times are divided into working and walking. Each OP has an OP sheet that describes in full detail the exact manner that it should be carried out, identifying all parts, tooling, process steps etc. These Op sheets are identified by the Op numbers. (Click through the sheet explaining each step and how it is recorded on the process sheet) Start Sugar Table

Standard Work Combination Table Course Aim: To enable you to leave the session able to use Standard Work Combination Tables in your area. Get the audience to complete the course appraisal form. Are you able? 1 Slide 2 Verbal 3 Flip Chart 4 Training Matl. 5 Photo 6 Prepared Flip Chart