1. Pareto Analysis of SKU by Unit Volume
The 54 top selling SKUs (of 1300) = 60% of Unit Sales

2. Pareto of Valve Families
“A” Valves would be stocked as Finished Goods, this Chart shows the remaining Valve Family’s Unit Demand with “A” Valves removed

3. Spaghetti Map: Kitting Valve Parts & Final Assemble / Pack Valve Order
Red is Assembler
Blue is Material Handler

4. Spaghetti After Improvements
Image on next page is within this red area

5. Spaghetti After Improvements
Note: After observing this movement (Operator had to goto label machine, they put a label-maker at the Assembly Table

6. Scheduling & Paperwork Process

7. Detailed Section of Sorted Map
Value Added to Customer
Non Value Added, Eliminate
Non Value Added, Shift work to different department
Non Value Added but Necessary

8. Action Plan