1 Common Standard Wiring Practices Documents ATSRAC Task 7 Working Group presented by Don Andersen HWG7 Co-chairman.

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Presentation transcript:

1 Common Standard Wiring Practices Documents ATSRAC Task 7 Working Group presented by Don Andersen HWG7 Co-chairman

2 TASK 7.1: Establish a Harmonization Working Group (HWG)- Closed

3 TASK 7.3: Define a Standard Format - Closed (Process followed (Analysis of the existing available ESWPMs focusing on the different formats (Use of working document to highlight differences between OAM ESWPMs ( The production of ESWPM format with the aim to produce a generic master breakdown index (Appendix 2 of the report received partial consensus in March and full consensus in September.

4 TASK 7.3: Define a Standard Format - Closed 1. GENERAL DATA3. WIRING INSTALLATION SAFETY PRACTICESWIRE SEPARATION / SEGREGATION AIRPLANE ENVIRONMENTAL AREASELECTRICAL BONDS AND GROUNDS CONSUMABLE MATERIALSWIRE HARNESS INSTALLATION WIRING MATERIALS COMMON TOOLS4. WIRING ASSEMBLY WIRE AND CABLE TYPES 2. EWIS MAINTENANCE WIRE MARKING EWIS PROTECTION DURING MAINTENANCE WIRE HARNESS ASSEMBLY EWIS CLEANING WIRE INSULATION AND CABLE JACKET EWIS INSPECTION REMOVAL EWIS TESTING EWIS DISASSEMBLY5. TERMINATIONS EWIS REPAIR AND REPLACEMENT6. ELECTRICAL DEVICES 7. SPECIFIC SYSTEM WIRING 8. AIRLINE CUSTOMIZED DATA

5 TASK 7.4: Define a Standard Minimum Content- Closed (Process followed (Minimum content recommendations contained within the tasking statement (Analysis of the existing available ESWPMs focusing on the different contents (Use of working document to highlight differences between OAMs ESWPMs ( Coordinated development with standard format and master breakdown index (Achieved initial consensus in March and amended in September

6 1.SAFETY PRACTICES 2.AIRPLANE ENVIRONMENTAL AREAS 3.CONSUMABLE MATERIALS 4.WIRING MATERIALS 5.COMMON TOOLS 6.EWIS PROTECTION DURING MAINTENANCE 7.EWIS CLEANING 8.EWIS INSPECTION 9.EWIS TESTING 10.EWIS DISASSEMBLY 11.EWIS REPAIR AND REPLACEMENT 12.WIRE SEPARATION / SEGREGATION 13.ELECTRICAL BONDS AND GROUNDS 14.WIRE HARNESS INSTALLATION (including heat, contamination and moisture protection) 15.WIRE AND CABLE TYPES 16.WIRE MARKING 17.WIRE HARNESS ASSEMBLY 18.WIRE INSULATION AND CABLE JACKET REMOVAL 19.TERMINATIONS 20.DEVICES (OAM and vendor information) 21.UNIQUE WIRING ASSEMBLY INFORMATION 22.AIRLINE SPECIFIED INFORMATION TASK 7.4: Define a Standard Minimum Content- Closed

7 TASK 7.5: Recommend Updates of Existing ESWPMs - Closed (Standard Format (Legacy documents modified within 5 years (New documents produced after 5 years (Common content (Legacy documents modified within 2 years (New documents produced after 2 years (Master Breakdown Index (Interim or final compliance to legacy documents (Converts existing documents to standard format (Duplicates an electronic search

8 GROUPMAJOR TOPICAPPEARS IN THIS DOCUMENT AS SUBJECT GENERAL DATA SAFETY PRACTICES AIRPLANE ENVIRONMENTAL AREAS CONSUMABLE MATERIALS WIRING MATERIALS COMMON TOOLS ELECTRICAL WIRE INTERCONNECT SYSTEM (EWIS) MAINTENANCE EWIS PROTECTION DURING MAINTENANCE EWIS CLEANING EWIS INSPECTION EWIS TESTING EWIS DISASSEMBLY EWIS REPAIR AND REPLACEMENT Master Breakdown Index - Example

9 Next Steps (ATSRAC approval of HWG6 report (FAA development and distribution of draft Advisory Circular providing guidance to TC and STC applicants (Delta representative proposes development of a new or inclusion into Air Transportation Association Specification i2200 of the recommended ESWPM format and content provisions (Release of an SFAR for review which includes changes to FAR , Appendix H Instructions for Continued Airworthiness: …information essential to the continued airworthiness of the airplane… …in a form appropriate for the quantity of data… …format of the manual in a practical arrangement. (Voluntary incorporation of format recommendation by TC and STC applicants

10 Additional Information (Updated procedures to include recommendations of the Intrusive Inspection Working Group Protection of wiring during maintenance Wiring cleaning methods Wiring inspection methods (Service documents incorporate cautions, warnings and information concerning protection of wiring during unrelated modifications and maintenance