Automated NOvA Fly Cutting Machine NFCM 07/09/2010Jonas F., Lukas G., Balazs M., Jonas S., Christian W. 1 Automated NOvA Fly Cutting Machine.

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Presentation transcript:

Automated NOvA Fly Cutting Machine NFCM 07/09/2010Jonas F., Lukas G., Balazs M., Jonas S., Christian W. 1 Automated NOvA Fly Cutting Machine

Automated NOvA Fly Cutting Machine NFCM Contents Introduction and costumer requirements Solution finding NFCM Project Results Conclusions Questions 07/09/20102

Automated NOvA Fly Cutting Machine NFCM 07/09/20103 Status Quo - Time-consuming alignment - Experienced technician required Improvement goals - Reduction of the machining process time - Improved usability through automatisation

Automated NOvA Fly Cutting Machine NFCM 07/09/20104 High accuracy Budget compliance Mobility Processing time Usability Costumer Requirements to the NFCM

Automated NOvA Fly Cutting Machine NFCM 07/09/20105 Finding the best solution

Automated NOvA Fly Cutting Machine NFCM 07/09/20106 NFCM construction overview Snout clamping Rotating table Roll car Linear guidings Tilt platform Flycutter Light section sensor

Automated NOvA Fly Cutting Machine NFCM Light section sensor 07/09/20107 Emitting laser beam Reflected by object Caught by camera Processing of profile Fig:

Automated NOvA Fly Cutting Machine NFCM Roll car Existing blue roll car Manual height adjustment Manual brake adjustment 4 rolls (better 3 rolls) 07/09/20108

Automated NOvA Fly Cutting Machine NFCM Rotating table Circular platform Slide bearing in the center 3 roller bearings on the sides Worm gear with a electric motor Y- Angle Tolerance +/- 15 degree 07/09/20109

Automated NOvA Fly Cutting Machine NFCM Linear guidings Electric motor Linear motion based in bearings 07/09/201010

Automated NOvA Fly Cutting Machine NFCM Tilt platform X- Angle Tolerance +/- 5 degree Roller bearings Electrical cylinder 07/09/201011

Automated NOvA Fly Cutting Machine NFCM Flycutter Existing flycutter engine Diamand cutter Standard suspension 07/09/201012

Automated NOvA Fly Cutting Machine NFCM Snout clamping Fit with snap closing Roughly car align 07/09/201013

Automated NOvA Fly Cutting Machine NFCM 07/09/ Manual adjustment

Automated NOvA Fly Cutting Machine NFCM 07/09/ Working process

Automated NOvA Fly Cutting Machine NFCM 07/09/2010 Costs: $25,420 (estimated) Tolerance: ±0.1mm Working time per piece: 8 minutes Automatisation: highly improved Usability / Safety: good Duration of life: 5,000,000 pieces Results

Automated NOvA Fly Cutting Machine NFCM 07/09/2010 Union of existing machine with new fundament Requirements were all met Budget was kept Résumé

Automated NOvA Fly Cutting Machine NFCM 07/09/2010 Successfully embedded existing machine No fancy technologies required Lower costs Conclusion