1 MICE MPB/RLSR Integration of Step IV Readiness of the major subsystems Installation sequence and schedule considerations Logistics, staffing and local.

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Presentation transcript:

1 MICE MPB/RLSR Integration of Step IV Readiness of the major subsystems Installation sequence and schedule considerations Logistics, staffing and local planning Andy Nichols, STFC, 29/4/13

Readiness of major subsystems Spectrometer solenoids SS2 (upstream) being moved to The MICE Hall today, tracker already fitted It will rest for a while on the floor at west end while the base feet are sorted out, then placed on the offline, upstream moving platform Some work to be done on leads by US team, can be done at any time SS1 (downstream) aiming to take a flight from US on 27 th April If all goes to plan, it should get here on May 1st It will go first to R55, then to R9 Tracker then fitted in R9 Then it goes to the MICE Hall to be stored in partial offline downstream position SS power cabling Routing layout and procurement are well in hand by DL Group 2

Readiness of major subsystems AFC1 Performance limitations have been outlined elsewhere At the moment it is the default magnet for Step IV Field mapping planned to start May 5 th or near Movement to the MICE Hall not a problem, ie, we can do it ourselves It will be placed on its platform offline and the vessel welded to the baseframe But AFC2 might be in the frame……. Repairs at Tesla are nearing completion If its performance is superior to that of FC1, it will be swapped But this decision should be taken before the absorber and hydrogen system are integrated Diffuser Stored at Oxford, ready for delivery and use 3

Readiness of major subsystems Liquid hydrogen system Hardware Transfer line complete Roof and Hall installation complete High volume N2 gas supply required – bottle packs worked but inconvenient Plan to buy nitrogen generator and install near doorway, some minor additional pipework Admin & safety Liquid hydrogen working group will be re-convened in May/June (ISIS- MICE-PPD) membership HAZOP for Step IV successfully concluded by third party consultants in October 2012 – this covered the full experimental configuration for Step IV as opposed to the system test The hydrogen team will need to be rebuilt – critical skill shortage is control engineering 4

Readiness of major subsystems Absorber and windows Absorber fitting trial was a success All the tooling worked OK Unique indium seal design proved to work in test vessel – pressure and temperature cycled OK We need four of the thin windows from the US – understand they’re ready Lithium Hydride absorber still beset by Admin – but we don’t need it till later Vacuum system Now a discrete work package A fully manifolded system for Step IV Most parts ordered Conventional installation 5

Readiness of major subsystems Muon Beamline Maintenance only, problems with decay solenoid - see elsewhere Remotely operated proton absorber installed Detectors EMR rack needs to be re-packaged (safety requirement) TOF2 repositioned due to PRY – new bracketry required PRY Manufacturing drawings complete Procurement has started It’s the most important thing this year – we’ll adapt to its delivery! 6

Readiness of major subsystems Rack Room Two Cable trunking complete Building alterations complete Raised floor work about to start Rack-family due to arrive from DL in mid-late May Installation begins then – this is the major electrical push West mezzanine Structurally complete, subject to load test Two compressor stands made for evaluation Have material for the other thirty PPS Maintenance only, some minor changes required due to proximity of West mezzanine 7

Sequence and schedule considerations It’s very clear: MICE’s top-level milestones and schedule have been defined for some time and need not be repeated here The four principal, unavoidable in-series operations are: 1.The critical hardware item is the South side PRY support, which must be installed first 2.Then the three magnets can be installed 3.Then the North side PRY 4.Then the final LH2 connections All other significant work may be done in parallel to some extent –Our job is to provide a flexible way of working, with sufficient resources to meet the overall milestones……. 8

Logistics, staffing and local planning Working patterns Because of space and safety constraints, generally three areas in the MICE Hall can be worked on in parallel: 1.The beamline area 2.Rack Room Two 3.South & West mezzanines (LH2 and CCR compressors) Assuming that each area minimally needs two people, we need six in total for the core installation team; we have three now Two more staff are being interviewed on Wednesday, one mechanical and one electrical, with experience on Diamond We also have the full-time Hall Manager, who is rather ‘hands on’ And of course the contributions of external project staff Normal working week applies, with overtime at 20 hour/month within STFC guidelines DL electrical supervisory staff have agreed on alternate presence at RAL, ensuring near 100% coverage Detail planning is by Wednesday meetings – with more in-depth monthly infrastructure meetings 9

Logistics, staffing and local planning Storage and handling Continues to be a problem, but we have: R9 and a possible extension of it An open area at the top of RAL site, which we will use to store PRY components Short-period use of building R24 Quite important to remember the we cannot rely at all on the RAL rigging crew during August 2014 to Feb 2015, as they will be fully occupied during the ISIS moderator change We will need to be self-contained Will rent a three tonne forklift and have trained two drivers And we have four qualified crane drivers 10