Substrate-Paddle-Base Peter Cooke. Peter Cooke 28 Feb - 1 March 2006 - VELO PRR2 Substrate- Paddle-Base Substrate Production Paddle – Base – Feet Component.

Slides:

Advertisements

Similar presentations

LHCb VELO Production Visit November 9 th 2005 Introduction to staff Status Schedule.

Advertisements

LHCb Pedestal Assembly Peter Cooke. Peter Cooke 28 Feb - 1 March VELO PRR2 LHCb Pedestal Assembly Feet to Base Assembly Paddle Preparation Assembly.

Carbon Fiber Armored Case Designed By: Peter Wiese, Andy Janda, Jason Varnum, Kristine Redmond and Matt Brady.

MIT Rocket Team November 20, 2010 Design and Fabrication.

Processes contd Filament Winding Processes contd Dry Lay-up bafore infusion.

Timber Derivatives- Manufactured Boards

Manufacturing Processes for a 4 Layer Multi-layer PCB Section through PCB Via hole SMD Pad The following presentation covers the main processes during.

James Rasmussen.  Original dash was made from sheet metal, foam, and vinyl  Was too heavy for its purpose  Didn’t offer standard gauge sizes  Didn’t.

TOOLING. WHAT IS REQUIRED OF THE TOOL? support weight of the part support weight of the part maintain structural integrity and dimensional stability following.

AeroE 423 Composites Travis Brotherson Kevin Howard Mike Nielsen 1.

Stave Vacuum Tool Tim WP4 Face to Face Liverpool, 13/11/14.

Laboratory safety rules Basic Properties of Fibres and Other Engineering Materials.

The Little Nikki Assembly Instruction By Laser Dollhouse Designs.

Design and Manufacturing

© Pearson & GNU Su-Jin Kim Plastics Manufacturing Processes Fiber Reinforced Polymer, FRP (Composites) FRP ( 복합재료 )  Fiber( 섬유 ) + Plastic matrix ( 모재.

Plastics Processing and Safety Issues. Foam Processing.

Insight into Reverie & autoclaved composites By Simon Farren Presented at US Distributor Sector th April 2009.

Both the dome and slab design use a 5 gallon bucket in the middle to be used as a squat hole FINAL MOLD DESIGN.

ATLAS Pixel Detector February 2003 N. Hartman LBNL 1 Pixel Support Tube PRR: Assembly, Production, Schedule February 2003.

NICK TSAMIS AERE 423 FALL 2009 Composite Rockoon Parts.

One Way Circuits Limited Printed Circuit Board Manufacturer A Guide To Manufacturing Multilayer PCBs Use Left and Right Cursor keys to navigate ESC to.

Tony Smith LHCb Velo Hybrid Meeting CERN 29/07/04 1 VELO HYBRID STATUS CONSTRUCTION of composite SUBSTRATE – best flatness obtained with TPG central core.

QA during Stave Core Assembly Stephanie Qing Yang (Oxford) 25 th Sept 2014 WP4 f2f meeting at RAL.

Lumber Section II. Lumber Structural Strength Depends on species and grade, and the direction in which the load is acting with respect to grain of the.

Stave core assembly Stephanie Yang WP4 face to face meeting, Lancaster University 20 Feb 2014.

1 Outer Tracker Mechanics, indico: May 2014, A.Onnela 21 May 2014 Thermally conductive carbon-fibre composite material for module and mechanics.

Internal Envelope Vac Bagging Findhan Strain. Split Tooling 5083 Aluminium (cost) CNC’ed Finished with 800 grit Not well polished as good surface finish.

ATLAS Pixel Detector September 2002 A. Das LBNL 1 Pixel Support Tube Rails: Design and Prototyping September, Review.

ILC Main Linac Superconducting Cryogen Free Splittable Quadrupole Progress Report V. Kashikhin for Superconducting Magnet Team.

Working with Acrylic Quiz Garden Furniture Baths Cooking Pots 1.Sheet Acrylic is often used to make?… Kitchen Worktops Tea Cups Fire Surrounds.

Mechanical Engineering Department Advanced Composites Dr. Talal Mandourah 1 Lecture 11 & 12 Processing Routes Molding Compound -Short fibers, preimpregnated.

GLAST LAT ProjectCAL Peer Design Review, Mar 17-18, 2003 P. Dizon Naval Research Lab Washington DC GLAST Large Area Telescope Calorimeter Subsystem Gamma-ray.

MECH1200 SEALS, GASKETS & SEALANTS. MECH1200 WHAT CAUSES LEAKS Causes of leakage –Worn or damaged seals –Worn or damaged gaskets –Worn or bent parts or.

Mould tools John Summerscales.

Fiberglass Chassis Cover 101 Why custom shape lightweight strong Why not time consuming Brought to you by: detail oriented can be costly.

Mickael Frotin– 07/06/2009 Demonstrator - Assembly ECAL meeting - London.

Anduze – 03/09/ Alveolar Structure - Towards ordering of pieces.

Composite Manufacturing using VARTM

Update on alignment kit and stave 250 frame M.Gibson (RAL) 1.

Stave Core QC Peter Sutcliffe RAL 24 th Sept 2014.

Some Recent BNL, LBNL and Yale Work 1.Honeycomb flatness from manufacturer 2.Commercially fabricated C-channel 3.VCR Fittings 4.BN powder thermal evaluations.

Left side Right side Note pad Roll block. The Plan.

Planning Considerations in planning are: –Function or Usefulness: is it needed? –Kind of Wood: Depends on function and finish used. –Size & Proportion:

Mechanical Engineering Department Advanced Composites Dr. Talal Mandourah 1 Lecture 9 & 10 Processing Routes Hot-melt Impregnation system Step 1 Preparation.

Baby MIND coil modules assembly the aluminium folded strip solution 1 Alexey, Philippe, Gabriella, Helder, Herman Baby Mind Magnet CERN June.

Strip Stave cores Stephanie Yang ATLAS upgrade Oxford activities, January 2015.

Building A Co-Cure Cable Thomas Johnson

Stave C channel side closeout gluing jig S Yang WP4 monthly meeting at Liverpool University 26 th March 2014.

Adrian Garza.  Composites of structural fibers like carbon are used for the frame  Wheels, derailleurs, brakes, and chains, are made with stainless.

K.W. Glitza University of Wuppertal IBL Stave (Lessons for Upgrade)

Stave production.

Stave #12 This stave core was built together with William Emmet, Tom Hurteau, and Jeffery Ashenfelter from Yale University in the week of November.

Class A Carbon Fibre Reinforced Plastic (CFRP) Body Panels on The MG Rover SV.

Orbit Engineering Moonbuggy Wheels James Roland Jacob Lloyd Ian Henry Kevin Beckman.

Progress on Stave assembly tooling Stephanie Yang (Oxford) WP4 meeting at Liverpool University, 13 th November 2014.

Building from Templates. The Concept First things first: In the beginning was the idea. For example, “I need a coffee table, something unique but functional.”

(Tim Jones).  Who am I? ATLAS-UK Tracker Upgrade work-package leader for WP4 (Mechanics)  Materials, Cooling, Stave Core Assembly, Module Mounting,

Presented by: ARUSH TIWARI B.Tech ME 4 th year 1.

B [OT - Mechanics & Cooling] Stefan Gruenendahl February 2, 2016 S.Grünendahl, 2016 February 2 Director's Review -- OT: Mechanics &

1 IST development status  Seattle  Composite Design.

Boot Camp Composite Terminology

First Wall Panel - Overview

P. Sutcliffe Liverpool University

14 Refrigerant Recovery, Recycling, and Recharging.

Formech Tool Making.

Basic Properties of Fibres and Other Engineering Materials

What determines impedance ?

AQA GCSE 2 Working with timber based materials and fixings

There are a lot of events in our lives that we think, “suck”, but that is not true. The only thing that sucks is a vacuum. By definition a vacuum is a.

Presentation transcript:

Substrate-Paddle-Base Peter Cooke

Peter Cooke 28 Feb - 1 March VELO PRR2 Substrate- Paddle-Base Substrate Production Paddle – Base – Feet Component Production

LHCb Substrate

Peter Cooke 28 Feb - 1 March VELO PRR4 LHCb Substrate Production Substrate Dimensions Materials and preparation Lay-up Inspection and Packaging Recommended Curing Instructions Summary

Peter Cooke 28 Feb - 1 March VELO PRR5 Substrate Dimensions Carbon Fibre 177 x 123mm TPG 169 x 115mm 4mm Carbon Fibre frame suppounding TPG

Peter Cooke 28 Feb - 1 March VELO PRR6 Materials Preparation TPG 400um TPG board cut to 169 x 115mm Abrade both sides with course emery paper Cleaned and degreased with alcohol Left to dry

Peter Cooke 28 Feb - 1 March VELO PRR7 Preparation Carbon Fibre Supplier; Amber Composites UK Carbon fibre Pre-preg 120 gm plain weave, epoxy resin impregnated Cut to size 177 x 123mm 2 Pieces – weave direction 0 – 90 deg 2 Pieces – weave direction +/- 45 deg Pre-preg approximate cured thickness 0.125mm per layer

Peter Cooke 28 Feb - 1 March VELO PRR8 Lay-up Procedure Release film applied to flat steel plate 1 st layer 0 – 90 deg on flat plate 2 nd layer +/- 45 deg on top TPG placed centrally on 2 nd layer 4mm strips of pre-preg surrounding TPG – 3 layers with orientation of fibres balanced 3 rd layer +/- 45 deg placed over previous 4 th layer 0 – 90 deg to complete

Peter Cooke 28 Feb - 1 March VELO PRR9 Lay-up continued RED 0 – 90 Deg BLUE +/- 45 Deg GREY TPG

Peter Cooke 28 Feb - 1 March VELO PRR10 Inspection & Packaging Visual Inspection Measurement – Micrometer/Smartscope Substrates have release film applied to each face to protect resin 10 substrates are sandwiched together between two 6mm thick aluminium plates Surrounded in foam and packed in carboard box Shipped off to Stevenage Circuits

Peter Cooke 28 Feb - 1 March VELO PRR11 Recommended Cure Amber Composites Fibre; T300 Resin E % RW Increase temp. to C/ min Increase pressure to 90 psi Hold for 1 hour Cool to 60 C before releasing pressure

Peter Cooke 28 Feb - 1 March VELO PRR12

Peter Cooke 28 Feb - 1 March VELO PRR13 Summary Have all material to produce up to 70 substrates Carbon Fibre stored in -18 C TPG stored in locked cupboard Can produce 10 per week

LHCb Paddle/Base Components

Peter Cooke 28 Feb - 1 March VELO PRR15 Paddle/Base Assembly

Peter Cooke 28 Feb - 1 March VELO PRR16 Component Production Base and Feet Manufacture Paddle Fabrication Paddle cure Inspection

Peter Cooke 28 Feb - 1 March VELO PRR17 Base and Feet Manufacture Base – Cut from solid sheet of carbon fibre and machined in-house. Invar feet – CNC Wire Eroded in-house to guarantee accuracy. Spigot on right foot tolerance to –0.008

Peter Cooke 28 Feb - 1 March VELO PRR18 Paddle Fabrication Material; Pre-preg ACG VTM264/CF %RW 200 gram 2 x 2 Twill (Stored–18deg C) Female mould tool CNC machined and hand finished in two halves. Dowelled and fastened together during lay-up Tool treated with PTFE release solution and buffed to a gloss finish

Peter Cooke 28 Feb - 1 March VELO PRR19

Peter Cooke 28 Feb - 1 March VELO PRR20

Peter Cooke 28 Feb - 1 March VELO PRR21 Paddle Lay-up Carbon fibre cut to templates, 2 layers per face. 0/90 deg and +/-45 deg Apply fibre to each face, 0/90 then +/-45 Final thickness over major area of paddle 0.5mm Rear face – fibre flush to tool surface Front face – overlapping tool face 6 – 2mm along length 3 x 12mm wide strips added to each face at the topmost area of the tool.

Peter Cooke 28 Feb - 1 March VELO PRR22

Peter Cooke 28 Feb - 1 March VELO PRR23 Paddle Lay-up (cont) Add release film and bleed ply fabric to the exposed fibre Add a strip of breather fabric to each side Make vacuum bag and fit into front side of tool Place rear side of tool over dowels on the top and fasten into place Place assembly into large vacuum bag and seal inner to outer bags

Peter Cooke 28 Feb - 1 March VELO PRR24 Paddle Cure In autoclave Apply vacuum Heat to 65 deg C at 0.5 deg C/ minute At 65 deg C apply 90 psi Hold for 16 hours Cool, release pressure and vacuum De-mould the part

Peter Cooke 28 Feb - 1 March VELO PRR25

Peter Cooke 28 Feb - 1 March VELO PRR26

Peter Cooke 28 Feb - 1 March VELO PRR27 Parts Inspection Visual inspection – Inside and Out Fitted to drilling jig

Peter Cooke 28 Feb - 1 March VELO PRR28 Summary We have enough carbon fibre stored in freezer to produce 80 paddles Carbon Fibre Bases ready Invar Feet ready