Cabinet Modules – System Presentation A&D LD IM TS, M. Finger

S120 Cabinet Modules – The idea In small ones…. 24-V Terminals adaptor 24-V Plug-in jumper Rearranged DC link busbars Line Module Motor Module Motor Module Notizen DC link bracket Simple plug-in, reliable connections Simple, secure DC link conductor bars S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – The idea …as well as in large ones Line Module Motor Module Motor Module Motor Module Simple plug-in, reliable connections Simple, secure DC link conductor bars S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – The idea Creating a new standard for industry which is based on the new generation Quality ensured by type tests Standardised HW interfaces Minimizing variance Customer specific group of options Outcome: Type tested, MLFB standard units High quality ensured by series production Easy to maintain design Footprint optimisation S120 Cabinet Modules – System Presentation

Connector-bridge for DC link S120 Cabinet Modules, Operation: Standardized interfaces Simple operation, simple assembly Small cabinets – simple operation. During development the chain of utilization was adhered to: Assembly Commissioning Service Connector-bridge for DC link S120 Cabinet Modules – System Presentation

Auxiliary busbar system Plug-in jumper for auxiliary busbar S120 Cabinet Modules, Operation: Standardized interfaces Simple and quick wiring Auxiliary busbar system Plug-in jumper for auxiliary busbar S120 Cabinet Modules – System Presentation

S120 Cabinet Modules, Operation: Customer‘s terminal strip Each Motor Module Chassis as well as modules with Control Units have a standardized interface within the terminal area according to the requirements of the system integration. The terminals -X1, -X2 and -X3 are for internal use only. The terminal strip contains: With CU320 (K90) Without CU320 Terminal strip - 8 digital inputs X -X4, -X5 - 8 bidirectional in/outputs ( DI/DO) - Temperature sensor terminal ( KTY84) -X5 - Auxiliary voltage output +24 V -X10 - Terminals for „STO“ and „SS1” -X4 S120 Cabinet Modules – System Presentation

Each option has a fixed position S120 Cabinet Modules, Interfaces: Options Options: Type tested and standardized Each option has a fixed position S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – Overview What Cabinet Modules are available? Line Connection Modules Line Infeed Modules Basic Line Module Smart Line Module Active Line Module + Active Interface Module Motor Modules - Chassis format Motor Modules - Booksize format Central Braking Modules Cabinets for the auxiliary power supply Motor-side filter/reactor cabinets S120 Cabinet Modules – System Presentation

S120 Cabinet Modules Basics of Cabinet Basic layout of Cabinet Modules Cabinet system Rittal TS8, 2200 mm high Degree of protection IP20 PE bars (nickel-plated) Coating RAL 7035 Bottom panel (divided into three) Air duct through the door Without side panels Without DC busbars (mandatory – option) Without Control Unit CU320 Auxiliary busbar system (6 phase) underneath in cabinet Each Cabinet Module is supplied separately (individual order) Customer‘s documents specific to the order S120 Cabinet Modules – System Presentation

System components SINAMICS S120 Chassis and Cabinet Modules 3 AC mains Components on the line side Current supply Line Modules: ALM, SLM, BLM DC link components Control Units Motor Modules Motors SINAMICS S120 Chassis and system components SINAMICS S120 Cabinet Modules S120 Cabinet Modules – System Presentation

Overview - SINAMICS S120 Cabinet Modules Line Connection Module Line Infeed Auxiliary Power Supply Module Typical plant/system configuration Central Braking Module Motor Modules Output switch - Booksize - Chassis CU320 / Simotion centrally arranged Motor Modules - Chassis - Booksize Can be variably combined just as the plant/system demands it S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Infeed: Basic Line Module (BLM) Overview, Cabinet Module versions BLM SLM ALM Auxiliary Power Braking Module MM Chassis MM Booksize CU320 / Simotion CU320 LCM M SITOP S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Infeed: Basic Line Module (BLM) S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Infeed: Smart Line Module (SLM) Overview, Cabinet Module versions BLM SLM ALM Auxiliary Power Braking Module MM Chassis MM Booksize CU320 / Simotion CU320 LCM M SITOP S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Infeed: Smart Line Module (SLM) S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Infeed: Active Infeed = Active Line Module + Active Interface Module Overview, Cabinet Module versions BLM SLM ALM Auxiliary Power Braking Module MM Chassis MM Booksize CU320 / Simotion CU320 LCM M SITOP S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Infeed: Active Line Module + Active Interface Module (ALM) S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Motor Module: Chassis format Overview, Cabinet Module versions BLM SLM ALM Auxiliary Power Braking Module MM Chassis MM Booksize CU320 / Simotion CU320 LCM M SITOP S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Motor Module: Chassis format S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Motor Module: Booksize Base Cabinet Overview, Cabinet Module versions BLM SLM ALM Auxiliary Power Braking Module MM Chassis MM Booksize CU320 / Simotion CU320 LCM M SITOP S120 Cabinet Modules – System Presentation

S120 Cabinet Modules - Motor Module: Booksize format - versions Single Motor Modules For output currents up to 200A Double Motor Modules Space-saving version for 2 motors For output currents up to 18A Module width 50 mm 100 mm 150 mm 200 mm 300 mm S120 Cabinet Modules – System Presentation

high variability = high variance S120 Cabinet Modules - Motor Module: Booksize format – Internal interfaces DC link adaptor 24-V Terminal adaptor DRIVE CLiQ Cable 24-V Conductor bars DC link conductor bars 24-V Plug in jumper Motor Module Motor Module Motor Module DC link bracket high variability = high variance S120 Cabinet Modules – System Presentation

Many components have to be taken into account S120 Cabinet Modules - Motor Module: Booksize format – Internal interfaces Motor connector direct with cable lugs Motor connector cable With crimp contacts With screws External built-on fan Shield connection plate Motor connector cable - pre-assembled Result: Many components have to be taken into account S120 Cabinet Modules – System Presentation

S120 Cabinet Modules, Design concept S120 Cabinet Modules – System Presentation

S120 Cabinet Modules, Design concept: Functional safety Zone concept: DC-link Power section Output components Electronic and customer terminals The components used in a cabinet are influenced by different ambient/environmentconditions. Solution: Segregation into zones allows safe and reliable operation of all components. The strict segregation between influencing areas was a core issue when developing the Cabinet Modules. S120 Cabinet Modules – System Presentation

S120 Cabinet Modules, Design concept: Functionality and engineering For example Booksize Base Cabinet These cabinets can be freely configured with Booksize-kits. All of the components and possible options are arranged within these kits. The consequence: Engineering and handling is simplified. Identical design with a high degree of versatility. S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – Connection to the mains: Line Connection Module Additional Cabinet Modules BLM SLM ALM Braking Module MM Chassis MM Booksize CU320 / Simotion CU320 AUX_CI SITOP LCM M S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – Connection to the mains: Line Connection Module FS H/J FS K/L S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – Performance support: Central Braking Module Additional Cabinet Modules BLM SLM ALM Braking Module MM Chassis MM Booksize CU320 / Simotion CU320 AUX_CI SITOP LCM M S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – Performance support: Central Braking Module Braking Module in the chassis format (not identical with the Braking Module that can be mounted in the chassis) Braking power up to 1200 kW Independent control (open-loop) Braking resistor, external (IP20 degree of protection) S120 Cabinet Modules, Central Braking Modules 380V to 480V 500V to 600V 660V to 690V Contin-uous braking power Peak power 200 kW 500 kW 225 kW 550 kW 250 kW 630 kW 320 kW 1000 kW 360 kW 1100 kW 400 kW 1200 kW S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – Power supply: Auxiliary Power Supply Module Additional Cabinet Modules BLM SLM ALM Braking Module MM Chassis MM Booksize CU320 / Simotion CU320 AUX_CI SITOP LCM M S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – Power supply: Auxiliary Power Supply Module Auxiliary cabinet Central fusing/protection of the AUX power supply voltage Generates the 2-ph. 230V AC control voltage for circuit-breakers, contactors etc. Generates the 24V auxiliary supply for the other Cabinet Modules Fused/protected power supply for the unit fans for additional loads S120 Cabinet Modules – System Presentation

S120 Cabinet Modules – Power supply: Auxiliary Power Supply Module Line supply voltage 380-690 V 2-ph. 230 V AC Auxiliary power rail Customer terminals -X45 Customer terminals -X47 SITOP Customer terminals -X46 Line supply voltage 2-ph. 380 V...690 V AC Control voltage 1/N/ 230 V AC DC voltage 2x 24 V DC Transfer point----> -Q 3 auxiliary busbars -Q 4 terminal strip -X 45 -F 21 auxiliary busbars -F 22 terminal strip -X47 Auxiliary busbars 6SL3700- 0MX14-0AA0 63 A 50 A 6 A 8 A 20 A 0MX16-3AA0 80 A 10 A 40 A 0MX21-0AA0 100 A 0MX21-4AA0 S120 Cabinet Modules – System Presentation

Options General options Mandatory option Documentation The options for the S120 Cabinet Modules are sub-divided into general options and module-specific options. Mandatory option Documentation S120 Cabinet Modules – System Presentation

Options Module-specific options LCM Motor Module_C Code Brief option description L13 Main contactor (for Line Connection Modules ¡Â800 A) L23 Line reactor 2 % for Basic Line Modules L25 Circuit-breaker, withdrawal type instead of fixed-mounted circuit-breaker (I >800 A) L41 Current transformer in front of the main switch L42 Line Connection Module for Active Infeed Modules L43 Line Connection Module for Basic Line Modules L45 Emergency Stop pushbutton in the cabinet door L46 Grounding breaker in front of the circuit-breaker L47 Grounding breaker after the circuit-breaker L51 Holder for arc detector (being prepared) L55 Anti-condensation heating for the cabinet LCM Motor Module_C S120 Cabinet Modules – System Presentation

Advantage: Simple and more reliable operation (without maloperation). S120 Cabinet Modules, Special hardware options: Example: DC coupling Three-stage circuit breaker with two switch positions (0 – 1) 0: OFF: Switch contacts are open 1: Preloading: Preloading resistance is switched-in. Preloading is completed in the shortest time. Operation: When the inverter‘s ON Signal is activated it will be automatically switched to the third position. I The power unit software checks for the voltage gradient and the voltage magnitude of the DC link. No danger of „overrunning“ the preloading when irregularities occur. Advantage: Simple and more reliable operation (without maloperation). S120 Cabinet Modules – System Presentation

Variability is our strength ! S120 Cabinet Modules, Special options: Everything is possible Application solution: The standard cannot meet every requirement. Should requirements exist which exceed our standard, then the requests for assembly can be carried out by using the regular cabinets as a basis and by using known assembly components. Our application specialists will get in touch with you. Example: Booksize cabinets made to order Variability is our strength ! S120 Cabinet Modules – System Presentation

Information material Catalog D21.3CM, preliminary Flyer S120 Cabinet Modules SINAMICS Engineering Manual S120 Cabinet Modules – System Presentation

Highlights (1/2) Extremely compact design (optimized footprint) Type tested units which match one another Defined interfaces for power connections and auxiliary supply permit almost any plant/system configuration to be created Extensive range of options allows tailored multi-motor drives to be created Short delivery times through Modules that can be ordered by specifying an Order No. [MLFB] High degree of standardization S120 Cabinet Modules – System Presentation

Highlights (2/2) Increased operational safety and reliability in comparison to normal manufacturing by type tested Cabinet Modules Order-specific hardware engineering is significantly reduced Significantly lower logistical costs for order administration for the orderer and the factory Every Cabinet Module has a number referred to the particular order. This means that an individual list of spare parts can be generated using SparesOnWeb S120 Cabinet Modules – System Presentation

SINAMICS S120 Cabinet Modules 1. Specify/purchase individual Cabinet Modules Individual drawings for each cabinet – no interconnections 2. OPTION: Combine cabinet modules in transport sections. Individual drawings for each cabinet – no interconnections 3. OPTION: Engineering of line-up with interconnections etc. Drawings for line-up S120 Cabinet Modules – System Presentation