CMCP (Condition Monitoring Custom Products) www.stiweb.com from “Leaders in Vibration Monitoring & Machine Protection Systems" Vibration and Temperature Sensors, Transmitters , Monitors, Cables, Wiring, Mounting Accessories, BNC Switch Box’s , Enclosures, Junction Box’s , Tachometers, Custom Panels and more... CMCP (Condition Monitoring Custom Products) www.stiweb.com

“Leaders in Vibration Monitoring & Machine Protection Systems” Loop Powered Vibration Transmitter Transmitters & Monitors (Vibration, Enveloping, Temperature, Position, Speed, Process) Custom Monitoring Solutions Accelerometers Accelerometer & Eddy Probe Accessories LVDT’s Cables (Bulk & Custom) Shaker Table Enclosures BNC Switch Boxes Rotor Kits Mechanical / Electrical Runout Kit Panel Design / Fabrication Integration Services (Wonderware™) CMCP (Condition Monitoring Custom Products) www.stiweb.com

Vibration Monitoring using PLC MICRO PLC CMCP Philosophy: Modular Distributive Use Existing Networks where possible HMI Software CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com Deer Park, TX USA They experienced a significant fire on a crude pump operating in parallel/series service. The pump failure was caused by operating at off-design conditions. Project required that vibration amplitude data MUST go to the DCS. DCS Displays set up where Operator sees vibration data WITH other operating parameters (vibration, temperature, amps, flow, etc) CMCP787A Accels with CMCP-Accel Housing and CMCP602H cables interfaced to CMCP530 Velocity Transmitters in local CMCP500-SS Enclosures. Sold to Operations as “Complete installed cost same as other electronic transmitters (pressure, temperature, level, flow) that were already being utilized.” Less than $1,000. Per channel. CMCP (Condition Monitoring Custom Products) www.stiweb.com

Vibration Monitoring using PLC Why use a PLC? PLC’s are extremely reliable I&C Personnel understand PLC programming for displays / set points Vibration levels displayed clearly in Control room Operators able to compare to other operating parameters Operators able to make intelligent machine decisions Installed Cost is same as any other transmitter currently in service (pressure, temperature, flow, level, etc) Less than $1,000 per channel CMCP (Condition Monitoring Custom Products) www.stiweb.com

Vibration Monitoring using PLC PLC Interfaces 4-20 mA most common Low voltage & relatively immune to noise and ground loops Handled same way as 4-20 mA signals from other sensors Drop across 250  resister to accept 1-5 Vdc As number of points to be monitored increases – so does the wiring cost Monitoring system wiring cost can be reduced by interfacing to a plant network. CMCP (Condition Monitoring Custom Products) www.stiweb.com

Distributed I/O Modules Interface CMCP Monitor/Transmitters Install local to machine Dramatically reduce field wiring and overall installation costs Available in any protocol for Interface with Customers PLC/DCS CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com A/D Converters Features Include: Small Size DIN Rail Mount 8 - 16 Channels Direct Field Wiring to CMCP 500, 500A or 420VT TCP/IP, Modbus, DirectNet, etc. Remote I/O over Long Distances (3 Kilometers using standard RS485) Isolated Communications ensure high reliability CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com CMCP : Authorized Wonderware® System Integrator CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com CMCP420VT LED Display Features: Solid State Loop Powered Integral Sensor 4-20 mA Output Dynamic Signal Output No External Housing Required No Special Extension Cable – (Use Standard Signal Wiring) Optional Bright LED Display w/ BNC Optional BNC Adaptor Only BNC Adaptor CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com CMCP420AD A/D Converter with MODBUS RTU or Ethernet Protocols Features: 8 or 16 Channels 16 Bit A/D Universal Power Supply (100-250 Vac, 50 or 60 Hz) Provides Loop Power to Transmitters RS485 MODBUS RTU or Ethernet Protocols Dynamic Signal Output with Channel Selector Switch Interface to PLC or DCS CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com MODBUS Plant DCS or PLC or PC CMCP420VT Vibration Sensors 2 wire loop powered, measuring Velocity. CMCP420AD-M08 FAN Vibration Monitoring Using Loop Powered Transmitters CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP 500 Series Transmitter / Alarm Module LOW COST ON-LINE MONITORING Turbines - Motors - Compressors - Pumps - Fans - Recips - Cooling Towers - Fin Fans Air Handlers - Blowers - Chillers - and more… even Street Cleaners. The CMCP 500 Series Transmitter / Alarm Module is available in the following configurations: Vibration (Acceleration, Accel. Env., Velocity, Displacement) Position (Eddy Probe or LVDT) Temperature (RTD, TC, Solid State) Process variable (Voltage, Current) CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP500 Series Transmitter Features Low Cost Small Size DIN Rail Mount 4-20mA Output Transducer OK Buffered Transducer Output CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP500A Series Single Channel Monitor Features Low Cost Small Size DIN Rail Mount 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMSS590 Acceleration Enveloping Transmitter/ Monitor Features: Low Cost Small Size DIN Rail Mount 4-20mA Output Alert & Danger Alarms Adjustable Filter Ranges Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com LOW COST CONDITION MONITORING PACKAGES Custom Integration / Packaging Standard Systems Custom Designs and Layout Displays (yes or no) Displays (common or individual) Power Supply (yes or no) Power Distribution Intermediate Terminal Strips IS Barriers Modbus Interface TCPIP Interface Wireless Web enabled CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP500 Low Cost Monitor System Features Low Cost 1-? Channels Digital Display Option Optional Enclosures 4-20mA Outputs Alert & Danger Alarms Trip Multiply Transducer Fault Detection API 670 Compliant CMCP (Condition Monitoring Custom Products) www.stiweb.com

Sample CMCP500 Series Projects *Most Common System* - 4 Channel Monitor Ideal for Motor/Fan and Motor/Pump Sets (4) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Fiberglass, NEMA 4X Enclosure (12) CMCP530A Vibration Velocity Monitors . Common Display with Channel Selector Switch, Powder Coated Mild Steel, NEMA 4 Enclosure. (7) CMCP525 Vibration Acceleration Transmitters . High and Low Pass Filters, Intermediate Terminals Fiberglass, NEMA 4X Enclosure. CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com (4) CMCP530 Velocity Transmitters, (2) CMCP545 Eddy Probe Position Transmitters, and (1) CMCP575 Speed Transmitter. Individual displays, Fiberglass NEMA 4X enclosure. (12) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (2) CMCP530A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4X. Explosion Proof System with CMCP530A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4-20mA output to interface with a DCS system. (14) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (1) CMCP500A Eccentricity Monitor, (1) CMCP500 Case Expansion and (1) CMCP500 Differential Expansion. Painted Steel NEMA 4 Enclosure. CMCP (Condition Monitoring Custom Products) www.stiweb.com

Turbine Supervisory Instrumentation WonderwareTM Software and Industrial PC CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com Turbine Supervisory Measurement Parameters: Shaft Relative Vibration Absolute Vibration Axial Thrust Position Eccentricity Speed, Zero Speed, Rate of Acceleration Phase Case Expansion Differential Expansion Valve Position Air Gap Bearing Temperature CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com Turbine Supervisory Measurement Parameters: TP1 TP2 CE KØ ECC X,Y VP X,Y X,Y X,Y DE X,Y X,Y X,Y x x HP IP LP GEN EXC x x Legend: CE: Case Expansion KØ: Phase Reference & Speed TP1: Thrust Position One TP2: Thrust Position Two ECC: Eccentricity X: Radial Vibration, Horizontal Y: Radial Vibration, Vertical VP: Valve Position DE: Differential Expansion CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com Keys to Successful TSI Keys to Successful TSI Get CMCP directly involved EARLY (We have done dozens of these systems and have are generally 40-50% lower in price than Bently Nevada) Get Operations involved in the decision Sell as a Control System vs. Protection System (We do not know of any power customers who are wired to shutdown or use the relays in any fashion except to notify the operators.) Locally mounted transmitters, A/D Converters and utilization of the customers network will guarantee you a low bid. (Your competition will bid a rack mount system in the control room with wiring pulled back to that location – very cost prohibited) Interface to DCS (If customer does not have available IO or would prefer not to Interface directly to their system, we can offer a Wonderware Solution with an Industrial PC) CMCP (Condition Monitoring Custom Products) www.stiweb.com

Sample CMCP500 TSI Monitoring System Control Room Mounted Machine Mimic, Display & BNC Panel Designed to fit the hole left by old Bently Nevada Monitoring System Transmitter, Power Supply and Intermediate Terminal Panel to Be mounted on the inside wall Of Control panel. CMCP (Condition Monitoring Custom Products) www.stiweb.com

Custom OEM Monitoring Solutions Developed for SATCON, a division Of MAGMOTOR Flywheel Monitoring System Vibration Position Speed Temperature WonderwareTM Software and Industrial Touch-screen PC A/D Converters with MODBUS protocol CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP5000 Condition Monitoring System Features: CMCP500 Series Transmitters World’s Most Popular HMI Machine Mimics Historical and Real Time Trending Current and Historical Alarm Lists Standard MODBUS A to D Converter Other Protocols Optional Desktop or Rack-Mount Touch-Screen PC Overall, Rate of Change, and SPC Alarms Makes Use of Existing or Dedicated Networks CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP-OS2400 Industrial Radios CMCP Goes Wireless! CMCP-OS2400 Industrial Radios Features Include: Class I, Div II, Grp’s A,B,C,D Superior noise immunity - advanced frequency hopping spread spectrum technology Worldwide Unlicensed 2.4 GHz Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) MODBUS RTU RS-485, RS-422, RS-232 DNP 32 Channels Up to 16 mile range w/ Hi Gain Antennas Can be extended with Repeaters 250 Kbps RF Data Rate Configurable to Master/Repeater/Remote with Windows setup / diagnostics software Ethernet Model CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com CMCP Goes Wireless! CMCP-OS2400 MODBUS RTU RF Receiver CMCP515-130 Power Supply CMCP530 Vibration Velocity Transmitters CMCP-RM-16AI A/D Converter (MODBUS RTU) CMCP-OS2400 MODBUS RTU RF Transmitter CMCP515-600 Power Supply CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com CMCP Goes Wireless! HMI Software LAN Server Master Radio        Radio 1 Radio 4 Radio 2 Radio 3 CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP5304 General Machinery Monitor The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input.                                                                             CMCP5304SS        NEMA 4X Stainless Steel Housing                CMCP5308SS        NEMA 4X Stainless Steel Housing                CMCP5300KEY      Wing Knob Latch w/Key                               CMCP5300FOOT   Foot Mounting Kit                                          CMCP1100-05        Low Cost Accelerometer w/Integral Cable     CMCP (Condition Monitoring Custom Products) www.stiweb.com

1 and 2 Channel General Machinery Monitors CMCP5301 and CMCP5302  1 and 2 Channel General Machinery Monitors Features Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output Remote Reset Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application. CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP1000 Dual Limit, Single Channel Vibration Monitor Solid State Reliability Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4-20mA Output Remote Reset Optional Local Reset Bright LED Digital Readout                                                                                                   Applications include Reciprocating Compressor Frame Vibration, Fin Fans and Cooling Towers. Replacement for any mechanical vibration switch. CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP TACH3-XP Explosion Proof Tachometer Features Replaces Old Dymac M746 Front Panel Programmable 5-999,999 RPM Selectable Range 1 or Multiple Pulses per Revolution 0.001% Accuracy Alert and Danger Alarms 4-20mA and 0-5 Vdc OutputRS232 Output Eddy Current Probe Input High & Low RPM Recall 0.56” H, Seven Segment LE                                                   CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP800 Balancing Accessories Kit CMSS6156 Magnetic. Goose Neck Custom Vice Grip Assorted Balance Weights Banana to BNC Adapter Hex Key Set Tape Measure 6” Stainless Steel Rule 6” 180º Protractor Compass Clip Board Polar Plot Tablet (50 sheets) Hard Carry Case CMSS6160 Printer Adapter Digital Scale CMCP630 A/B Switch (2) CMSS2100 Accelerometers (2) CMCP625 2 Pin to BNC Adapter (3) 25’ BNC/BNC Cables (A,B,Phase) (2) CMSS908-MD Magnet Optical or Laser Phase Reference Kit CMCP811 Balance Weight Starter Kit CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP1100 Industrial Accelerometer Features LOW COST (Only $99.00 for 5 Meter System) Small Size Case, 1/2” x 1.05” Small Footprint, 1/2” Integral Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP280 API Accelerometer Housing Kit Includes: Dome Cover Mounting Base with ¾” NPT Conduit Connection Neoprene Base Gasket O-Ring Gasket for Cover Mounting Bolts & Washers ½” NPT Reducing Bushing Meets API670 and API678 Requirements CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP604 Series Low Cost Accelerometer Extension Cable Features LOW COST Thermoplastic version of traditional MIL Spec. Connector Watertight to NEMA 6P, 13, IEC IP67 22 AWG, 100% Shielded, Twisted Cable Rated to 185° F (85° C) Only $49.00 in 5 Meter Length CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP602 Series Accelerometer Extension Cable Features Waterproof Traditional 2-Pin MIL Spec. Connector 20 AWG, 100% Shielded, Twisted Cable High Temp Cable temperature rated to 392°F (200°C) Standard Cable temperature rated to 178°F (80°C) Armored Cable available as an option CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP310 Series BNC Switchbox Features Low Cost Terminate & Switch outputs of up to 48 sensors Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight External or Internal BNC & Switch Available Provide convenient and safe access to signals CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP1210 Spring Loaded Temp. Sensors Features: Tip Sensitive RTD or Thermocouple For use to 260º C (500º F) Adjustable Spring-Loaded Holder with Fluid Seal Aluminum Connector Head – Optional XP Head CMCP (Condition Monitoring Custom Products) www.stiweb.com

Intermediate Termination Accelerometer Accessories Mounting Pads Motor Fin Mounts Piloted End Mill Acrylic Bypacs Silicone Dielectric Intermediate Termination Boxes BNC Junction Boxes Extension Cables 2-Pin to BNC Adaptor A/B Switch Plug Mounting Adaptor CMCP (Condition Monitoring Custom Products) www.stiweb.com

Eddy Probe Accessories Meets API670 external mounting specifications 316 Stainless Steel Provided with four 3/4" NPT Hubs 3/4" or ½” NPT Case Entry CMCP801 Machined aluminum Threaded and slotted to insure position and stability CMCP805 CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP610 Eddy Probe Calibrator Features Verify Voltage Output vs. Gap For use with 5mm & 8mm Probes Precision Micrometer 4140 Target Graph Paper & Excel Spreadsheet CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com CMCP810 Electrical Runout Kit Features Oscilloscope Optical Phase Reference Kit Eddy Probe System Power Supply Magnetic Mounts Custom Vice Grips “Bucking” Amplifier Hard Carrying Case Optional Gauss Meter Option Software CMCP (Condition Monitoring Custom Products) www.stiweb.com

CMCP (Condition Monitoring Custom Products) www.stiweb.com CMCP600 Rotor Kit 1700/1400 RPM AC Motor Quick Bearing Change Easy to Use Repeatable Results Carrying Case (2) Rolling Element Bearings (1) “Good Bearing” (1) “Fault Induced Bearing” Bearing Fault Demonstrator CMCP (Condition Monitoring Custom Products) www.stiweb.com

Dynamic Motion Demonstrator CMCP601 Rotor Kits Measurements may be obtained to study: Frequency Based Signals Time Based Signals Orbital Analysis Shaft Runout Shaft Bow Identify Rotor Critical Speeds Resonance Amplitude Factor Phase Analysis Balancing Shaft Relative & Case Absolute Rotor Dynamic Studies CMCP601 Dynamic Motion Demonstrator Available in Short or Long Base CMCP (Condition Monitoring Custom Products) www.stiweb.com

Cabinet / Panel Design and System Integration Over 200 integrated Custom Panels and Enclosures Customers Include: Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E.I. Dupont … and many more CMCP (Condition Monitoring Custom Products) www.stiweb.com

Distribution, Intermediate Terminal Strips and Ground Bars M800A integration with BNC Output Panel, Power Distribution, Intermediate Terminal Strips and Ground Bars MIM Integration with Power Supplies, Constant Current Diodes, and Intermediate Terminals CMCP Assembly Area League City, TX Compressor Controls, Turbine Over Speed, Governors, Vibration Systems, etc CMCP (Condition Monitoring Custom Products) www.stiweb.com

Condition Monitoring Custom Products Quality Products Since 1989 “Leaders in Vibration Monitoring & Machine Protection" Quality Products Since 1989 CMCP (Condition Monitoring Custom Products) www.stiweb.com