Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900E PUBLIC INFORMATION L19 - Combining the Latest Rockwell Automation® Hardware and Software for Improved Energy Management

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Sustainable Production Inputs 2 Add this flow to next slide Materials Materials / parts Information Energy Energy is a great place to start

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Why Manage Industrial Energy? Source: US Energy Information Agency: The Industrial sector consumes more energy than any other. Rockwell Automation is an Industry Leader in helping customers optimize their production operations to reduce cost Aberdeen Group Report 2011 Top Market Pressures Total Energy Consumption by Sector

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION What is the difference? For the sake of this discussion:  Power/Energy Management:  Providing solutions that enable a customer to optimize the consumption and demand of energy in their plant or at a specific process.  Power Quality Management:  Providing solutions that minimize the impact of both external and internal power quality events/conditions that can impact the up- time or performance of a plant or a specific process.  Both solutions have similar aspects or parts:  Power Monitoring, Data organization or analysis through a tool or software, *System optimization  * Very different remediation solutions (Solving a different problem) 4

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Power Management (Direct cost)  Consumption  Real, Reactive, and Apparent Energy 5  Demand  Real, Reactive, and Apparent Power  Time interval determined by utility  Time of day matters  Ratchet Penalties  Power Factor  Lagging (penalty for reactive energy draw)  Leading (giving away energy to utility)

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Power Quality Voltage Sag/Swell Harmonics Transient Detection

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION  Energy usage is traditionally metered to the Factory wall as part of facilities infrastructure  Limitations:  Difficult to correlate energy consumption with real-time production information  Difficult to compare energy used during different batches  Difficult to compare energy costs for a particular product run  What is happening within a manufacturing facility ‘with’ the energy resources being consumed is typically a ‘black’ box  What am I actually making with all of these resources?  How much electricity was used during this production run?  How is the power quality?  How much energy is consumed during peak? Energy Usage vs. Production 7 ‘Measured to the Building’

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION  Identify large or critical loads  Install Powermonitors where needed  Implement monitoring software  Drive accountability  Monitor results Energy Usage vs. Production 8 ‘Measured to the Production Line’

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Understanding Energy  Reduce Consumption  Power-down equipment when not in use  Install more energy-efficient equipment  Repair/Replace broken equipment  Reduce Demand  Stagger startups  Perform startups during off-peak hours  Reduce frequency of startups  Correct Power Factor  Install capacitor banks to balance load  Reduce operation of inductive loads  Reduce Downtime  Optimize preventative maintenance  Diagnose power quality issues impacting equipment health and grid stability 9

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Rev 5058-CO900E PUBLIC INFORMATION Thank you!!