Textile Machinery Division INNOVATIONS IN NEEDLE PUNCHING – MEDICAL TEXTILES

Textile Machinery Division MEDICAL TEXTILES  Textiles used for hygiene & health care operations.

Textile Machinery Division Constituent Element of Medical Textile Product Polymers Fibres Yarns WovenKnitted Braided Non-woven Fabrics Textile Medical Products

Textile Machinery Division CLASSIFICATION - Application  Healthcare & Hygiene Products  Extracorporeal Devices  Implantable Materials  Non- implantable Materials

Textile Machinery Division HEALTHCARE & HYGIENE NONWOVEN PRODUCTS FibresApplications Polyester & Polyethylene Protective Clothing, incontinence, diaper/sheet, Cover Stock Superabsorbent fibres,wood fluff Absorbent Layer PolyethyleneOuter Layer Viscose/LyocellClothes/Wipes

Textile Machinery Division HEALTHCARE & HYGIENE NONWOVEN PRODUCTS FibresApplications Cotton, Polyester & Polypropylene Surgical Gowns ViscoseSurgical Caps Viscose, Polyester, Glass Surgical Masks Polyester & PolyethyleneSurgical Drapes, Cloths

Textile Machinery Division Non-Implantable Material – Nonwoven Products FibresApplications Cotton, Viscose & LyocellAbsorbent Pads Viscose, Cotton Lint, Wood PulpWadding Poly-lactide, Poly-glycolide, CarbonScaffold

Textile Machinery Division Non-Woven Property – Medical Applications  Porosity  Weight of fabric  Thickness  Nonwovens are easy to sterilize  Various Manufacturing technique options according to applications  Economical Manufacturing Process

Textile Machinery Division Non-Woven  Nonwovens are webs made of fibres / Polymers – Web Forming  For End-use application – Web Bonding  Web Bonding Methods can be  Mechanical  Needle Punching  Spunlace  Thermal  Chemical

Textile Machinery Division History Dilo founded in 1902 Spinnbaufounded in 1948 Temafa founded in 1874 DiloSpinnbau since 1996 DiloTemafasince 2005

Textile Machinery Division NEEDLE PUNCHING TECHNOLOGY

Textile Machinery Division Fibre – Opening & Blending Nonwoven Carding Cross-Lapping Pre-Needle Loom Finish Needle Loom Winding & Cutting NEEDLE PUNCHING FLOWCHART

Textile Machinery Division FIBRE OPENING & BLENDING

Textile Machinery Division NON-WOVEN CARDING

Textile Machinery Division

 Felting needles penetrate through crosslapped fibre batt  Barbs of felting needles catch and transport fibres  By means of this fibres entangle, fibre batt consolidates and needle felt with strength properties is created NEEDLE FELT TECHNOLGY

Textile Machinery Division NONWOVEN CARD CROSS LAPPER NEEDLE LOOM LAYOUT FIBRE OPENING & BLENDING

Textile Machinery Division WHY NEEDLE PUNCHED FABRICS !  3 – D Structure  Composites.  Extremely High Densities  High Strength - Geo-Textile Fabrics  Superior Filtration Properties - World’s Filtration Media

Textile Machinery Division Major Applications – So Far  Automotives  Geo-Textiles  Filtration materials  Wipes  Synthetic Leather

Textile Machinery Division Major Applications –So Far  Floor coverings & Wall coverings  Roofing felts  Blankets  Decoration felts  Paper machine felts

Textile Machinery Division INNOVATIONS Hyper Lacing with Cyclopunching

Textile Machinery Division CYCLOPUNCHING  Translatory & Circular Moving path – New Kinematical Concept  High Density Needling - Individual Fibre transport  Small Dimensional Changes & distortion in the fabric plane.

Textile Machinery Division

HYPER LACING Vs Std Web Formation  Minimum GSM – 25  Card Feed – Vento Feed  DELTA CARD  HYPER LAYER  Minimum GSM – 80  Card Feed – Chute Feed  Servo or Super Servo Card  Horizontal Cross Lapper

Textile Machinery Division DELTA CARD

Textile Machinery Division Economic Considerations CriteriaCyclopunching without preparation and web forming Spunlace line incl.drying without preparation and web forming Space Requirementapprox.200 Sq.Mtrapprox.700 Sq.Mtr Investmentapprox. 4 Mill. Eurapprox. 6 Mill. Eur Powerapprox.150 KW / Mtr working width at 0.10 Eur / Kwh approx KW / Mtr Working Width at 0.10 Eur / Kwh Water Consumption NILapprox. 1.1 KL / Hr / Mtr Working Width 20 Ltr / Min / Mtr Working Width Waste Water anti-pollution requirements NIL approx.1.1 KL / H / Mtr working width at 5.0 Eur / Sq. Mtr Fibre LossNIL approx. 5% Kg Product at 1.50 Eur / Kg ConsumablesNeedles and needle boards ca Eur / Kg / Mtr working width Needle life: approx. 300 Mill. Stroke Jet Strips Ca Eur / Kg / Mtr Working Width; Strip Life: approx. 1 Year at 50 bar Operating Costs of Energy, Water, Fibre loss, needles and boards, jet strips ( Without depriciation, interest, personnel, fibre material, chemicals for water treatment ) at 7,000 Working hours / year approx Eur per min and m working width approx Eur per min and m working width Working Width : 2.5 Mtr, Production Speed : 100 Mtr / Min Final Product Weight : 50 GSM, Final Product Output : 750 Kg / Hr

Textile Machinery Division Cyclopunch – Application Areas  Medical Products : Gowns, Drapes, Cover sheets, Towels, Wound Dressings, Wet Tissue, Pads  Sanitary Products : Baby Wipes  Household and Industrial Wipes, Car Wipes  Home Furnishings : Table Cloths, Napkins, Interlings, Coating Substrates, Synthetic Leather  Automotive Applications : Headliner, Interior Trim  Filtration Material

Textile Machinery Division Hyperlacing

Textile Machinery Division Market scenario – US Market U.S.Trade of Nonwoven Roll Goods (HTS code 5603, aggregated ) % Change ( Imports ( Mn. Kg ) Exports ( Mn.Kg ) U.S.MARKET POTENTIAL

Textile Machinery Division Estimated Value of Exports & Imports, Nonwoven Roll Goods FAS Value : U.S.Exports ( Mn. $ ) $744.40$914.10$1,027.30$1,239.60$1,391.60$1, General Customs Value : U.S.Imports ( Mn. $) $437.80$547.00$631.80$712.70$703.00$ U.S.MARKET POTENTIAL

Textile Machinery Division US TRADE of NONWOVENS.xls

Textile Machinery Division S.NO MEDICAL TEXTILE PRODUCT MARKET POTENTIAL ( Rs Mn) Sanitary Napkins Incontinence Diapers Surgical Dressing Health Care Textiles Sutures Medical Devices & Implants Consumption on Different Categories of Medical Textiles

Textile Machinery Division ROAD AHEAD  Enough Awareness on Technology & Potential  Time to TPI  Product – Market – Flexibility  Our Role – Right Technology – Cont. Technical Support – Project Implementation

Textile Machinery Division Traditional to Technical Diversify - Flourish Thank you