TwO Stage Artificial Lift System (GARP®) New Improvements Hydraulic Fluid Assist (no Gas Required) Solids Separation & Control Packerless Design Free.

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Presentation transcript:

TwO Stage Artificial Lift System (GARP®) New Improvements Hydraulic Fluid Assist (no Gas Required) Solids Separation & Control Packerless Design Free Flowing Pre-Art Lift Design Daryl Mazzanti – Executive VP Operations GARP Services LLC A subsidiary of Evolution Petroleum Corp (EPM- NYSEMKT)

Outline What is the problem w/ conv art lift ? What are operator’s options? The GARP® solution to the problem Original Design (Big Bore) Side by Side Tbg Slim Hole Design (Concentric Tbg) Improvements Criteria? When to install? Results to date Pros / Cons Future

The Stages of LifT Intermediate – High Fluid Levels & High Rates Greater need for a higher capacity gas separation system Higher Rates = Higher Liquid Velocities = More Gas Being Drawn Into Pumps = Lower Pump Efficiencies Mid Life – Lower Reservoir Pressure = Lower Fluid Levels & Rates…..SRPs begins to dominate Lower Reservoir Pressure = Lower Pressure Differential = Less Production. Lowering the lift point = higher pressure differential = higher production rate Stripper - Fluid Levels Drop To The Pump….SRPs dominate Lowering the artificial lift point = more reserves. Any reserves that exist below the lift point are un-recoverable

Conventional Lift is inadequate: Deviated Sections – High maintenance, poor gas separation (undersized gas separators & tubing anchors restricting flow, and gas slugging) High Gas to Liquid Ratios – gas interference in pumps….worse for small csg sizes Deep Reservoirs – impractical, limited selection & very expensive to install and operate Long Perforated Intervals – poor separation, risk of sticking anchors/pump in the perf’d interval Solids Production – wreaks havoc on pumps Paraffin and Chemical Treatments - Inefficient

Operator Options and results Reluctantly install conventional art lift into these regions or conditions – unsuccessful installations are high from gas interference, mechanical failures, operating costs Opt to not install art lift or place lift equip in the vertical section many hundreds to thousands of feet above the reservoir All the above options are inadequate and lead to lower production rates and reserves resulting in lower NPV in early life and pre-mature well abandonment in later life

Conventional LIFT Limitations Gas Lift – Exerts high back pressure w/ depth SRP/ESP- Gas & solids interference, depth limits, failures in deviated sections PC pumps- Depth and high gravity limits, failures in deviated sections Jet Pumps- Circulating high volumes of power fluid at the surface, depth & GLR limits, inefficient, high op costs, lots of tweaking w/ changing conditions Piston Pumps- Inefficient, gas/solids issues Plunger-soap strings – Very limited operating conditions, do not significantly lower BHP

What is GAS Assisted Rod Pump? 2 Patents + 4 Patents Pending Two main designs – - Slim Hole (4-1/2”+) conc tbgs w/ a single WH - Big Bore (7” +) side by side tbgs w/ dual WH 1st stage - Gas lift or Jet pump– won’t gas lock, solids friendly 2nd stage – Whatever pump will fit in wellbore (only SRPs have been installed to date) Gas lift requires ~100- 500 psig @ 50-150 MCFD Hydraulic pump requires <15 HP surface pump with 150 – 300 BFPD of power fluid

The GARP® Solution 1st stage raises liquids below the pump to above the pump (not the surface)…High lift efficiencies & low back pressure on reservoir Primary Pump remains in the vertical section above the problems regions to keep operating costs low and pump efficiencies high Utilizes csg annulus for gas separation (no conventional tubing anchor w/ gas separator), resulting in a more efficient design Creates a sump for the pump to ensure a supply of nearly gas free liquids for the pump resulting in higher pump fill-age and rates Utilizes a solids collection system to trap solids before they settle on top of the packer or interfere with the primary pump Power fluid may be used instead of gas lift if there is no gas supply Gas lift raises liquids from deep reservoirs w/ low back pressure Inj flow insulates and provides heat to eliminate or remove paraffin Chemicals may be injected with the injection gas or power fluid for a more efficient and less costly placement method

Stinger or On-Off tool Dual String Connector

Bi-flow tool for concentric design Bushing used in both SBS string and concentric string designs

When To INSTALL ? Life of Well Installation Early life – Higher NPV through acceleration and lower costs by reducing gas interference in pump Mid Life – Higher NPV through acceleration by lowering the flowing BHP and lower op costs Late Life – Higher NPV by lowering the artificial lift point so the pump can recover reserves that exist below the pump. Extends life of leases

Predictive Methods PI/IPR Curve – If available Analyze dyno cards % liquid fill-age on each stroke. If gas interference is noted and the pump is periodically shut-in, calculate the GARP higher pump fill-age and increased run time Decline Curve Method – used for older wells. GARP will raise the production back on trend - before liquid loading below the pump occurred To date the technology has proven a 10+ fold increase in rates and up to a 36% increase in reserves over the prior cumulative production

Applications To Date Giddings Field –Central Texas Horizontal wells with TVD ~ 9000’ – 11,000’ Drilled in the early 1990’s Extremely low BHP’s

Morgan Kovar #1 Rate vs Time 685 MMCF + 234 MBO = 348 MBOE

Morgan Kovar #1 Rate vs Cum Post GARP Reserves Est : 49 MBO+145 MMCF =73 MBOE Increase of 21%

SELECTED LANDS #2 RATE VS TIME

Selected Lands #2 Rate VS Cum Increase of 29%

Philips #1 Rate vs Time Current rate is ~4 BOPD + 240 MCFD + 45 BWPD

Philips #1 Rate vs Cum Increase of 37% Increase of 37%

Philip DL #1 DYNO

ADVANTAGES Manpower friendly technologies – not a lot of tweaking Lowers BHP w/o placing pump in undesirable places Life of well installation- For early, mid, and late life No need to over design the pump jack to place pump deeper for initial higher volumes. A smaller unit can be placed shallower & gas lift can raise liquids to pump Very efficient continuous chem treating w/ inj gas Reduces or eliminates paraffin Opt SV prevents load water from entering reservoir Loading the backside with wtr can free stuck pumps Works for both oil wells and liquid loaded gas wells (even for oil wells without a gas supply)

Advantages Cont… Can utilizes existing wellbore tubulars (depending on design) Can accommodate wellbores with 4-1/2” or larger casings Has applications for horizontal, deviated, and vertical wells The tail string works a syphon string that concentrates the reservoir gas energy and may temporarily allow the well to lift to the primary pump w/o additional gas or hydraulic energy Provides a method for solids separation and trapping to keep solids off the packer and out of the artificial lift equipment Optional packerless design utilizes a down hole sump that traps liquids to provide a supply of liquids for the 2nd stage lift Excellent method for cyclical steam floods. No need to pull pump in order to inject steam

Disadvantages No obstructions to desired artificial lift point Does not overcome inherent limitations of the 2nd stage lift pump - production rate limitations, fines plugging, maintenance, workover costs, etc Costs more than a conventional SRP installation depending on depth, desired BBLS/D (incr costs – 2 days rig time, tbg string (s), additional 1st stage lift equipment, dual wellhead, surface equipment, pkr. May be as low as ~$75K ~75% of $$ re-useable equip Low pressured reservoirs require injection gas or power fluid (small compressor or pump)

Well Criteria All wells that have pumps set high above the reservoir ( for whatever reason) Wells that are currently on other forms of artificial lift and not meeting production expectations Wells that currently have high op costs from placement of the pump in undesirable locations 4-1/2” casing size or larger 4” + liners…No obstructions in the well

Future Applications for GARP Early Life Rate Acceleration Deep Reservoirs Vertical wells with long perforated intervals Future Designs -Incorporate down-hole pumps that do not use rods - for wells w/ near surface deviations (Crooked or Pad wells) Cyclical Steam Floods – Steam is used as the injection fluid

Daryl Mazzanti – Executive VP Operations Contact Information Daryl Mazzanti – Executive VP Operations Email : dmazzanti@evolutionpetroleum.com Alt email : daryl@garplift.com Office : 713-935-0122 Cell : 281-796-6132 Website : http://www.garplift.com