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Case History of Gas Lift Conversions in Horizontal Wells in the Williston Basin Authored by Keith Fangmeier, Terry Fredrickson, Steve Fretland, and Lee.

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Presentation on theme: "Case History of Gas Lift Conversions in Horizontal Wells in the Williston Basin Authored by Keith Fangmeier, Terry Fredrickson, Steve Fretland, and Lee."— Presentation transcript:

1 Case History of Gas Lift Conversions in Horizontal Wells in the Williston Basin Authored by Keith Fangmeier, Terry Fredrickson, Steve Fretland, and Lee Rieger Amerada Hess Corporation

2 Williston Basin South Dakota 31 Million Barrels North Dakota 1,361 Million Barrels Manitoba 212 Million Barrels Saskatchewan 1,776 Million Barrels Montana 815 Million Barrels

3 Beaver Lodge Field

4 Beaver Lodge Madison Unit Historical Production

5 BLMU Field Map

6 BLMU Reservoir Properties Permeability2.1 md Porosity9.10% Original GOR1773 scf/bo P BP 3205 psia Oil Gravity39-42 Water Salinity/Gravity287,000 ppm/1.18 Hydrogen Sulfide2.60% Reservoir Temperature 241 F

7 Example Horizontal Section 25’

8 BLMU Field Redevelopment  Phase 1: ESP’s and GL with 2-7/8” tubing  Phase 2: ESP’s with advanced gas handling equipment  Phase 3: GL with 3.5” tubing  Phase 4: Facility and pipeline modifications  Phase 5: Future enhancements

9 Phase 1. ESP’s and GL with 2-7/8” Tubing  ESP’s  Installed in the initial completions to recover the large fluid volumes during drilling (~40,000 bbls)  Produced large fluid volumes (~3,000 BFPD)  Replaced with GL ran on 2-7/8” due to continual pump failures (2 failures/well/year)  Failures with consistent gas handling issues

10 Example Rates after Gas Lift Conversion

11 Phase 2. ESP’s with Advanced Gas Handling Equipment  Installed to maximize production  Utilized the new technologies from two ESP manufactures  Initial installation had a favorable run life of 8 months, but subsequent installations had short run lives (< 1 month)

12 Phase 3. GL with 3.5” Tubing  Keeps wells online  Overrides the heading issues  3.5” tubing provided more tubing capacity

13 Production Tests after Conversion using 3.5” OD Tubing

14

15 Summary of Average GVF’s Well NameWell Test Lift Type BOPDBWPDOil %MCFD FGLR (scf/bbl) PIP (psig) GVF BLMU C-05H06/01/2003ESP335239312.30%50218421756.30% BLMU C-05H06/26/2003ESP228168811.90%1093570191640.30% BLMU C-05H12/30/2003GL397261913.20%57281899 1800 est73.70% BLMU H-09H02/24/2003ESP367246013.00%34871233160766.70% BLMU H-09H12/30/2003GL558250418.20%80282622 1500 est82.50% BLMU V-27H10/01/2003ESP593223521.00%1520537238225.70% BLMU V-27H12/30/2003GL717365616.40%3565815 2000 est48.00%

16 Phase 4. Facility and Pipeline Modifications  Production Enhancement  Install portable production facility (PPF)  Removes gas at well site lowering FTP  Monitor well continuously  Minimizes construction time  Easily removed and moved to other wells  More cost effective than installing larger flowlines

17 Gas Lift Pressure Chart

18 Production After Installation of PPF

19 Lifting Cost Summary  Gas Lift: $0.72/BOE  ESP: $1.31/BOE BOE = BO + (MCF/6) BOE = BO + (MCF/6)

20 Inflow Performance  Dual Porosity System (matrix/fracture)  Difficult to predict  PI increases with increasing drawdown  FGLR increases with liquid production

21 FLGR Response to Increased Drawdown

22 Future Enhancements  install 4.5” tubing (7-5/8” casing only);  install annular flow with conventional gas lift pressures; and  increase the gas injection pressure, with annular flow, for single point deep injection in the horizontal section.

23 Nodal Analysis Comparing Annular vs. Tubular Flow

24 Automation Overview  SCADA system currently in place  Scheduled to be replaced with a web based surveillance system  New system will allow production engineers to trend  Casing pressure  Injection gas rate  Flowline pressure  Flowline temperature  New system will used to better optimize production

25 Conclusions  The BLMU’s secondary gas cap, natural fractures, and horizontal completions create a production opportunity that is best exploited with gas lift.  Gas lift is more cost effective than ESP’s in the BLMU.  Inflow modeling of a naturally fractured reservoir with horizontal completions is difficult.  The State of North Dakota allows an operator to produce wells at a maximum or most efficient rate.  Increased drawdown permits recovery of lost drilling fluids and solids and subsequently increases GLR’s.  Well performance appears to improve as a result of continuous operations.  High volume lift systems require coordination between production engineering and field operations.  Gas lift is essentially transparent to the problems induced by terrain slugging.

26 Acknowledgments  Fred Roberts of Production Services in Williston, North Dakota  Amerada Hess Management Team


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